Distillation towers material balance lines

Figure 13.15. Mechanism, nomenclature, and constructions for absorption, stripping and distillation in packed towers, (a) Two-film mechanism with equilibrium at the interface, (b) Sketch and nomenclature for countercurrent absorption or stripping in a packed tower, (c) Equilibrium and material balance lines in absorption, showing how interfacial concentrations are found, (d) Equilibrium and material balance lines in stripping, showing how interfacial concentrations are found, (e) Equilibrium and material balance lines in distillation, showing how interfacial concentrations are found.

In the reflux scheme, a column temperature controller manipulates a control valve in the reflux line. The reflux drum level controller manipulates a valve in the distillate line. The column base level controller manipulates a valve in the bottoms line. The feed and reboiler steam are each on flow rate control. In some cases, there is a controller for the pressure drop across the trays that manipulates the valve in the reboiler steam line. However, it is preferred to use a steam flow rate controller and simply monitor the tower pressure drop. With this scheme the separation power base is derived from the ratio of steam/feed. The distillate/feed material balance split is maintained by the MRT point controller. 

For the countercurrent contact with multiple stages in Fig. 10.3-2, the material-balance or operating-line equation (10.3-13) was derived which relates the concentrations of the vapor and liquid streams passing each other in each stage. In a distillation column the stages (referred to as sieve plates or trays) in a distillation tower are arranged vertically, as shown schematically in Fig. 11.4-1. 

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