Dispersion milling effects

As mentioned previously, the purpose of the dispersion milling procedure is to accomplish three things (1) to break apart any agglomerated particles by the pounding and grinding action of the media, (2) to coat the broken-apart particles with a dispersant, which (3) keeps the particles apart by steric effects, electrostatic effects, or a... 

Fig. 3.1 The effect of different times for each of the stages of slip preparation on the final fired density of the aluminum oxide substrate material. Fired density is plotted as a function of both total time in the mill and the split of the time between the dispersion mill and the binder/plasticizer mixing.

In order to obtain a homogenous and stable latex compound, it is necessary that insoluble additives be reduced in particle size to an optimum of ca 5 )Tm and dispersed or emulsified in water. Larger-size chemical particles form a nucleus for agglomeration of smaller particles and cause localized dispersion instabiHty particles <3 fim tend to cluster with similar effect, and over-milled zinc oxide dispersions are particularly prone to this. Water-soluble ingredients, including some accelerators, can be added directly to the latex but should be made at dilute strength and at similar pH value to that of the latex concentrate. 

Two classes of grinding equipment are used to prepare dispersions. The first, the coUoid mill, does not effect a particle size reduction but does break down aggregates of fine particles. CoUoid mills are used for such powders as clays, precipitated whiting, etc. Sometimes these mills are used to process zinc oxide but for dipped mbber products that is not satisfactory. 

Adsorption. Adsorption (qv) is an effective means of lowering the concentration of dissolved organics in effluent. Activated carbon is the most widely used and effective adsorbent for dyes (4) and, it has been extensively studied in the waste treatment of the different classes of dyes, ie, acid, direct, basic, reactive, disperse, etc (5—22). Commercial activated carbon can be prepared from lignite and bituminous coal, wood, pulp mill residue, coconut shell, and blood and have a surface area ranging from 500—1400 m /g (23). The feasibiUty of adsorption on carbon for the removal of dissolved organic pollutants has been demonstrated by adsorption isotherms (24) (see Carbon, activated carbon). Several pilot-plant and commercial-scale systems using activated carbon adsorption columns have been developed (25—27). 

In order to be effective in imparting various chosen characteristics, all additives employed in a blend must be homogeneously dispersed throughout the blend. The two most commonly employed pieces of equipment for blending rubber and additives are rubber mills and a special type of mechanical mixer known as the Banbury mixer. A typical rubber mill consists of two rolls which rotate toward each... 

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