Diffusion high-temperature alloys

A durable protective coating for high-temperature alloys can be achieved by CVD. Normally, we must consider alloy stabilization in addition to chemical reaction in a controlled environment. The results define the nature of coatings for high-temperature corrosion protection, namely, a thin (1-2 pm) diffused silicon layer that covers the surface and penetrates even the smallest defects, cracks, etc., on the alloy to be protected. This surface modification treatment by CVD can be adapted to other alloys and is technologically simple and relatively inexpensive. 

This class of smart materials is the mechanical equivalent of electrostrictive and magnetostrictive materials. Elastorestrictive materials exhibit high hysteresis between strain and stress (14,15). This hysteresis can be caused by motion of ferroelastic domain walls. This behavior is more compHcated and complex near a martensitic phase transformation. At this transformation, both crystal stmctural changes iaduced by mechanical stress and by domain wall motion occur. Martensitic shape memory alloys have broad, diffuse phase transformations and coexisting high and low temperature phases. The domain wall movements disappear with fully transformation to the high temperature austentic (paraelastic) phase. 

Metalliding. MetaUiding, a General Electric Company process (9), is a high temperature electrolytic technique in which an anode and a cathode are suspended in a molten fluoride salt bath. As a direct current is passed from the anode to the cathode, the anode material diffuses into the surface of the cathode, which produces a uniform, pore-free alloy rather than the typical plate usually associated with electrolytic processes. The process is called metalliding because it encompasses the interaction, mostly in the soHd state, of many metals and metalloids ranging from beryUium to uranium. It is operated at 500—1200°C in an inert atmosphere and a metal vessel the coulombic yields are usually quantitative, and processing times are short controUed... 

At elevated temperatures where titanium alloys could be the adherend of choice, a different failure mechanism becomes important. The solubility of oxygen is very high in titanium at high temperatures (up to 25 at.%), so the oxygen in a CAA or other surface oxide can and does dissolve into the metal (Fig. 12). This diffusion leaves voids or microcracks at the metal-oxide interface and embrittles the surface region of the metal (Fig. 13). Consequently, bondline stresses are concentrated at small areas at the interface and the joint fails at low stress levels [51,52]. Such phenomena have been observed for adherends exposed to 600°C for as little as 1 h or 300°C for 710 h prior to bonding [52] and for bonds using... 

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