DeNOx zeolite support

The efficiency of the above catalysts for NO reduction depends definitely on the kind of metals and their loadings onto supports, the type of reductants and the feed gas composition employed as well as on the kinds of supports and structure of the parent zeolite and its historical nature during preparation. In particular, the effect of the presence of H2O and SO2 in the exhaust gas from mobile sources is well documented on the maintenance of time-on-stream deNOx activity of SCR catalysts, and their resistance to these co-existing gases is an essential parameter determining successful applications to engine sources. The durability of the documented catalysts under hydrothermal conditions should also be considered to verify if those were applicable to controlling vehicle NOx... 

Here, we will first present briefly the general chemistry at work in deNOx catalysis. Then we wiU focus on the various specific nanometric issues in the domain. NOx decomposition mainly takes place on a metal center, as do most redox reactions in heterogeneous catalysis. We will therefore focus on how nanometric size influences the role of metal particles in this domain. It is very much linked to interaction with the oxide support, which wiU be the subject of the following part Zeolites are very specific oxide supports, controlling the distance between reactants and imposing chemical reactivity within the nanometer scale. Metal particles formed in zeoHtes have their size controlled between 0.5 and several dozens of nm, sometimes with Angstrom accuracy. We wiU next deal with three-way catalysts, mainly used for automotive deNOx. They involve very complex solids, where particle size is a key issue for activity. Finally, we wiU mention quickly new nanometric sohds like carbon nanotubes, which have appeared recently in deNOx catalysis. 

It may be, however, that no single phase zeolite catalyst is able to fulfil the role, and there has also been interest in bifunctional lean burn-deNOx catalysts where the zeolite is mixed with another catalyst. A zeolitic catalyst may be used together with a supported Pt/Al203 catalyst that is more active for NOx reduction at low temperatures. Other examples include Mn203/Ce-ZSM-5, where the manganese oxide catalyses NO oxidation to NO2, which reacts rapidly over the metal-containing zeolite, and Pt/H-ZSM-5, where the acid sites activate the hydrocarbon and promote its reaction with the NOx-... 

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