Crystalline polymers chain folding

Crystallinity. Polymer chains which possess a regular structure, not only chemically but also sterically, are able to crystallize under suitable conditions, either from the melt, or from solution. This means that the chain molecules change from a coiled and disordered state to a tightly folded, aligned, and ordered state (Figure 2). 

Thermoplastics are further classified by their crystallinity or the degree of order within the polymer s overall structure. As a crystalline resin cools from the melt, polymer chains fold or align into highly ordered crystalline structures as shown in Figure 1.16. 

In the formation of crystals, polymer chains fold back and forth to form the crystalline lamellae. The crystalline lamellae and the amorphous phase are arranged in semicrystalline morphological entities, ranging from a micron to several millimeters in size. The most common morphologies that can be found in injection-molded polymers are spherulites, which usually form under quiescent conditions, and shish-kebab structures, which may appear under shear flow [see, for example, Eder and Janeschitz-Kriegl (1997), Zuidema et al. (2001) and Janeschitz-Kriegl (2009)]. 

In melting studies one differaitiaies betwe i metastable and equilibrium crystals. Metastable polymer crystals or crystalline regions are generally produced when bulk matorial is slowly cooled from the melt or by solution crystallization techniques. UndCT such conditions polymer chains fold successively about every —10(X) A depending upon a... 

Polymer crystals most commonly take the form of folded-chain lamellae. Figure 3 sketches single polymer crystals grown from dilute solution and illustrates two possible modes of chain re-entry. Similar stmctures exist in bulk-crystallized polymers, although the lamellae are usually thicker. Individual lamellae are held together by tie molecules that pass irregularly between lamellae. This explains why it is difficult to obtain a completely crystalline polymer. Tie molecules and material in the folds at the lamellae surfaces cannot readily fit into a lattice. 

Fig. 22.6. A schematic drawing of a largely crystalline polymer like high-density polyethylene. At the top the polymer has melted and the chain-folded segments hove unwound.

The formation of the microstructure involves the folding of linear segments of polymer chains in an orderly manner to form a crystalline lamellae, which tends to organize into a spherulite structure. The SCB hinder the formation of spherulite. However, the volume of spherulite/axialites increases if the branched segments participate in their formation [59]. Heterogeneity due to MW and SCB leads to segregation of PE molecules on solidification [59-65], The low MW species are accumulated in the peripheral parts of the spherulite/axialites [63]. The low-MW segregated material is brittle due to a low concentration of interlamellar tie chains [65] and... 

The actual experimental moduli of the polymer materials are usually about only % of their theoretical values [1], while the calculated theoretical moduli of many polymer materials are comparable to that of metal or fiber reinforced composites, for instance, the crystalline polyethylene (PE) and polyvinyl alcohol have their calculated Young s moduli in the range of 200-300 GPa, surpassing the normal steel modulus of 200 GPa. This has been attributed to the limitations of the folded-chain structures, the disordered alignment of molecular chains, and other defects existing in crystalline polymers under normal processing conditions. 

Thin polymer films may also be investigated by TEM and high resolution images are obtained for e.g. thin films of liquid crystalline polymers [64]. Usually thin microtome cuts from bulk samples are investigated, but also epitaxial growth of polyoxymethylene on NaCl [152], chain folding of polyethylene crystals [153], epitaxial crystallization of polypropylene on polystyrene [154] or monomolecular polystyrene particles [155] are observed. The resolution is, however, in most cases not comparable to STM. 

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