Crushing boron carbides

Silicon carbide is noted for its extreme hardness [182-184], its high abrasive power, high modulus of elasticity (450 GPa), high temperature resistance up to above 1500°C, as well as high resistance to abrasion. The industrial importance of silicon carbide is mainly due to its extreme hardness of 9.5-9.75 on the Mohs scale. Only diamond, cubic boron nitride, and boron carbide are harder. The Knoop microhardness number HK-0.1, that is the hardness measured with a load of 0.1 kp (w0.98N), is 2600 (2000 for aAl203, 3000 for B4C, 4700 for cubic BN, and 7000-8000 for diamond). Silicon carbide is very brittle, and can therefore be crushed comparatively easily in spite of its great hardness. Table 8 summarizes some typical physical properties of the SiC ceramics. 

The furnace is usually cooled externally to limit the toss of volatile materials and hence the outer mantle stays unreacted. The core contains blocky boron carbide of relatively high purity (total metallic impurities <0.5 mass-%), reproducible stoichiometry (B/C ratio = 4.3) [50], and several percent of residual graphite. The chunks are crushed and milled to the final grain size. 

This material usually contains only small amounts of residual carbon or boron carbide but no metals, and is thus the favored process for the technical synthesis of less contaminated borides. The process is carried out in tunnel furnaces under hydrogen or in a vacuum at 1600-2000°C, i.e., below the melting point of the boride. It is thus a reaction sintering procedure yielding a high-porosity product which can easily be crushed and milled. Additional refinement is obtained by multiple vacuum treatments with metallic or B4C additives to compensate nonstoichiometries. The final product is then called vacuum quality . 

In order to avoid huge losses of volatile boron oxide compounds, the furnace is cooled externally such that the outer shell remains unreacted. The core contains low-impurity boron carbide blocks (total metal impurities <0.5 wt%) with a stoichiometry of B/C = 4.3 and residual carbon [25]. The blocks are crushed, milled to the desired final grain size, and purified by chemical leaching. 

---