Copolymers olefin-functionalized metallocene polymerization

Unlike molecules containing electron-rich heteroatoms, boron compounds do not poison Ziegler-Natta or metallocene polymerization catalysts. Borane-containing olefin comonomers are therefore well suited to produce olefin copolymers while retaining good catalyst activity. The resulting polymers are suitable for subsequent conversion into a variety of functional groups. In principle, two approaches are possible (1) hydroboration of the terminal double bond (formed by typical chain transfer processes) of a preformed polyolefin, and (2) direct copolymerization of propylene or a 1-alkene with an alkenyl borane (Scheme 11.4). 

The dual function of the precatalysts 4 opened the way to well-controlled block polymerization of ethylene and MMA (eq. (5)) [89, 90]. Homopolymerization of ethylene (Mn = 10000) and subsequent copolymerization with MAA (Mn 20000) yielded the desired linear AB block copolymers. Mono and bis(alkyl/silyl)-substituted flyover metallocene hydride complexes of type 8 gave the first well-controlled block copoymerization of higher a-olefins with polar monomers such as MMA or CL [91]. In contast to the rapid formation of polyethylene [92], the polymerization of 1-pentene and 1-hexene proceeded rather slowly. For example, AB block copolymers featuring poly( 1-pentene) blocks (M 14000, PDI = 1.41) and polar PMMA blocks (M 34000, PDI = 1.77) were obtained. Due to the bis-initiating action of samarocene(II) complexes (Scheme 4), type 13-15 precatalysts are capable of producing ABA block copolymers of type poly(MMA-co-ethylene-co-MMA), poly(CL-co-ethylene-co-CL), and poly(DTC-co-ethylene-co-DTC DTC = 2,2-dimethyltrimethylene carbonate) [90]. 

As illustrated in Scheme 12, the metallocene-mediated copolymerization of a-olefin and reactive comonomer forms a copolymer containing several pendent reactive groups, and then serves as an intermediate for the transformation to functional polyolefins by various reaction mechanisms. In addition to the metallocene catalyst for effective copolymerization, the key factor in this approach is the design of a comonomer containing a reactive group that can simultaneously fulfill the following requirements. First, the reactive group must be stable to metallocene catalysts and soluble in hydrocarbon polymerization media. 

In contrast to Group IV-based polymerization catalysts, late transition metal complexes can carry out a number of useful transformations above and beyond the polyinsertion reaction. These include isomerization reactions and the incorporation of polar monomers, which have allowed the synthesis of branched polymer chains from ethylene alone, and of functional polyolefins via direct copolymerization. The rational design of metallocene catalysts allowed, for the first time, a precise correlation between the structure of the single site catalyst and the mi-crostructure of the olefin homo- or copolymer chain. A similar relationship does not yet exist for late transition metal complexes. This goal, however, and the enormous opportunities that may result from new monomer combinations, provide the direction and the vision for future developments. 

Mulhaupt and coworkers have reported the details of several studies related to the preparation of block copolymers from thiol, maleic acid and hydroxy-functional polypropylene prepared by a metallocene catalyst [157, 158]. The same group also reported the transformation of metallocene-mediated olefin polymerization to anionic polymerization by a novel consecutive chain-transfer reaction for the preparation of polypropylene-based block copolymers [159]. The latter were also... 

Chung, T. C. Xu, G Lu, Y. Hu, Y. Metallocene-mediated olefin polymerization with B-H chain transfer agents synthesis of chain-end functionalized polyolefins and diblock copolymers. Macromolecules 2001,34, 8040-8050. 

In the absence of hydrogen, metallocene-based catalyst systems produce well-defined polymers which are olefin- or aluminum-terminated. Miilhaupt has polymerized propylene with a chiral metallocene and MAO under conditions where P-hydrogen elimination was the predominant chain transfer process. In a post-polymerization functionalization, the olefin endgroups of the highly isotactic polypropylene chains were converted to bromo-, epoxy-, anhydride-, ester-, amine-, carboxylic acid-, silane-, borane-, hydroxy-, thiol-terminated polymers as intermediates for the preparation of block copolymers. Using olefin-terminated atactic and isotactic polypropylene formed with MAO-activated Cp2ZrCl2 and (EBTHI)ZrCl2 Shiono has synthesized amine- and aluminum-terminated polymers." ... 

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