Continuous-stirred lank reactors

Because of the highly exothermic nature of acrylonitrile polymerization, bulk processes arc not normally used commercially. Howevei. a commercially feasible process lor bulk polymerization in a continuous stirred lank reactor has been developed. The heat nl reaction is controlled hy operating at relatively low conversion levels and supplementing the normal jacket cooling with reflux condensation of umcaclcd monomer... 

Continuous stirred lank reactors (CSTRs), such as the one shown here schematically, arc typically used for liquid-phase reactions. 

Despite the higher cost compared with ordinary catalysis such as sulfuric oi hydrochloric acid, the cation exchangers present several features that make their use ecnnomical. The ability to use these agents in a fixed-hed reactor operation makes them attractive for a continuous process. Catiun-cxchangc catalysts can be used also in continuous stirred lank reaction (CSTR) operation. 

The reactor in which chemical reactions lake place is fhe mosl imporlanl piece of equipmenl in each chemical planl. A variety of reactors are used in induslry, bul all of Ihem can be assigned to cerlain basic types or a combination of fhese ideal reactors [53] (1) bafch slirred-lank reactor, (2) continuous slirred-lank reactor, and (3) lubular reactor. The ideal slirred-lank bafch reactor is characterized by complete mixing, while in the ideal tubular reactor, plug flow is assumed. In contrast to the stirred-tank batch reactor with well-defined residence time, the continuous stirred-tank reactor has a very broad residence-time distribution. In... 

Most liquid phase chemical and biochemical reactions, with or without catalysts or enzymes, can be carried out either batchwise or continuously. For example, if the production scale is not large, then a reaction to produce C from A and B, all of which are soluble in water, can be carried out batchwise in a stirred tank reactor that is, a lank equipped with a mechanical stirrer. The reactants A and B are charged into the reactor at the start of the operation. The product C is subsequently produced from A and B as time goes on, and can be separated from the aqueous solution when its concentration has reached a predetermined value. 

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