Condensation polymers cross-linking

The first synthetic plastics were the phenol-formaldehyde resins introduced by Baekeland in 1907 [1], Melamine and urea also react with formaldehyde to form intermediate methylol compounds which condense to cross-linked polymers much like phenol-formaldehyde resins. Paper, cotton fabric, wood flour or other forms of cellulose have long been used to reinforce these methylol-functional polymers. Methylol groups react with hydroxyl groups of cellulose to form stable ether linkages to bond filler to polymers. Cellulose is so compatible with these resins that no one thought of an interface between them, and the term reinforced composites was not even used to describe these reinforced systems. 

Polymers are frequently classified in terms of bonding in one dimension versus bonding in two or three dimensions. Bonding in one dimension results in linear polymers with single-strand chains. Bonding in two or three dimensions results in cross-linked polymers having infinite sheets or three-dimensional networks. Linear polymers are produced by addition polymerization if the reactant has only one double bond or by condensation polymerization if the reactant or reactants each have two reactive sites. Such polymers are usually soluble in suitable solvents. Since they also tend to soften when heated, they are called thermoplastic polymers. Cross-linked polymers may be produced by addition polymerization if the reactant has more than one double bond, or by condensation polymerization if the reactant or reactants each have more than two reactive sites. Such network polymers are usually insoluble and Infusible and are called thermosetting polymers. 

The principles of forming furan polymers from the condensation of furfuryl alcohol have become attractive for modifying wood, when ways of controlling the polymerization in dilute systems were discovered. There are several competing reactions condensation and cross-linking reactions of furfuryl alcohol with itself and also the reaction between furfuryl alcohol and lignin units is supposed (Scheme 9.4.10). ... 

Condensation polymers Addition polymers Cross-linked polymers Infrared spectroscopy... 

Hexamethylolmelamine can further condense in the presence of an acid catalyst ether linkages can also form (see Urea Eormaldehyde ). A wide variety of resins can be obtained by careful selection of pH, reaction temperature, reactant ratio, amino monomer, and extent of condensation. Eiquid coating resins are prepared by reacting methanol or butanol with the initial methylolated products. These can be used to produce hard, solvent-resistant coatings by heating with a variety of hydroxy, carboxyl, and amide functional polymers to produce a cross-linked film. 

Haward et al.t have reported some research in which a copolymer of styrene and hydroxyethylmethacrylate was cross-linked by hexamethylene diisocyanate. Draw the structural formula for a portion of this cross-linked polymer and indicate what part of the molecule is the result of a condensation reaction and what part results from addition polymerization. These authors indicate that the crosslinking reaction is carried out in sufficiently dilute solutions of copolymer that the crosslinking is primarily intramolecular rather than intermolecular. Explain the distinction between these two terms and why concentration affects the relative amounts of each. 

Furfural reacts with ketones to form strong, crosslinked resins of technical interest in the former Soviet Union the U.S. Air Force has also shown some interest (42,43). The so-called furfurylidene acetone monomer, a mixture of 2-furfurylidene methyl ketone [623-15-4] (1 )> bis-(2-furfurylidene) ketone [886-77-1] (14), mesityl oxide, and other oligomers, is obtained by condensation of furfural and acetone under basic conditions (44,45). Treatment of the "monomer" with an acidic catalyst leads initially to polymer of low molecular weight and ultimately to cross-linked, black, insoluble, heat-resistant resin (46). 

A unique feature of in situ encapsulation technology is that polymerization occurs ia the aqueous phase thereby produciag a condensation product that deposits on the surface of the dispersed core material where polymerization continues. This ultimately produces a water-iasoluble, highly cross-linked polymer capsule shell. The polymerization chemistry occurs entirely on the aqueous phase side of the iaterface, so reactive agents do not have to be dissolved ia the core material. The process has been commercialized and produces a range of commercial capsules. 

Uses. About 35% of the isophthahc acid is used to prepare unsaturated polyester resins. These are condensation products of isophthahc acid, an unsaturated dibasic acid, most likely maleic anhydride, and a glycol such as propylene glycol. The polymer is dissolved in an inhibited vinyl monomer, usually styrene with a quinone inhibitor. When this viscous hquid is treated with a catalyst, heat or free-radical initiation causes cross-linking and sohdification. A range of properties is possible depending on the reactants used and their ratios (97). 

Certain polymeric stmctures can also be blended with other coreactive polymers or multifunctional reactive oligomers that affect curing reactions when exposed to ir radiation. These coreactive polymers and cross-linking oligomers undergo condensation or addition reactions, which cause the formation of network stmctures (Table 9) (4,5,47). 

Condensation cure can also be carried out ia emulsions (200—209). In this case, the cross-linker and polydimethylsiloxanediol are emulsified usiag anionic, cationic, or nonionic surfactants ia water, and a condensation catalyst such as dibutyltin dilaurate is added. The polymer can then undergo cross-linking, forming a continuous film when the water is evaporated. 

In addition to the /Htramolecular condensation leading to the linear polymer some (rtfe/Tiiolecular reaction may also occur which leads to cross-linking and hence greatly restricts mouldability. 

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