Chloralkali industry mercury cell

For many years, cells with mercury cathodes were used in the chloralkali industry. Mercury is not very reactive or soluble and was thought to be harmless in the environment. Then some individuals who ate fish from mercury-contaminated waters became seriously ill. This event brought to light the fact that aquatic microorganisms convert metallic mercury to a toxic, water-soluble compound that enters the food chain (Section 15.6). 

The ozone concentration in the atmosphere is only a few pphm. In certain chemical plants as in electrolytic mercury cell houses in the chloralkali industry, the ozone concentration is higher. Although the atmospheric ozone level is low, it reacts with rubber double bonds rapidly and causes cracking of rubber products. Especially when rubber is under stress (stretching and bending as in the case of flexible cell covers), the crack development is faster. Neoprene products resist thousands of parts per hundred million of ozone for hours without surface cracking. This nature of neoprene is quite suitable for cell house application in chlor-alkali industries. Natural rubber will crack within minutes when subjected to ozone concentration of only 50 pphm. 

Mercury compounds continue to have numerous commercial uses. Besides its use as a preservative, mercury is used in the manufacture of many technical and medical instruments including blood pressure measurement devices, manometers, thermometers, and barometers. Mercury is also used in production of certain types of fluorescent lamps and in the chloralkali industry, where chlorine and caustic soda are produced using brine electrolysis in mercury cells. Metallic mercury is used in the production of precious metals such as gold and silver. As part of the production process, metallic mercury can be used to concentrate gold from... 

In 2000, 45 Mt of CI2 was manufactured by the chloralkali process this represents 95% of the global supply. The main producers are the US, Western Europe and Japan. Whereas the Japanese chloralkali industry operates almost entirely with the membrane cell, the US favours use of the diaphragm cell, and just over half of the Western European industry retains use of the mercury cell. On environmental grounds, the chloralkali industry is being pressured to replace mercury and diaphragm cells by the membrane cell. This is not the only environmental concern facing the industry demand for CI2 has fallen in the pulp and paper industry and in the production of chlorofluorocarbons, the latter being phased out as a result of the Montreal Protocol for the Protection... 

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