Binary distillation solution methods

The graphics capabiUties of the CAD/CAM environment offer a number of opportunities for data manipulation, pattern recognition, and image creation. The direct appHcation of computer graphics to the automation of graphic solution techniques, such as a McCabe-Thiele binary distillation method, or to the preparation of data plots are obvious examples. Graphic simulation has been appHed to the optimisation of chemical process systems as a technique for energy analysis (84). 

Ugrosov, V. V., and Elkina, I. B. (1998). Concentration of binary aqueous solutions by the method of membrane distillation. Theor. Fund. Chem. Eng. hi, 97. 

This method involves very simple and inexpensive equipment that could be set up m any laboratory [9, 10] The equipment consists of a 250-mL beaker (used as an external half-cell), two platinum foil electrodes, a glass tube with asbestos fiber sealed m the bottom (used as an internal half-cell), a microburet, a stirrer, and a portable potentiometer The asbestos fiber may be substituted with a membrane This method has been used to determine the fluoride ion concentration in many binary and complex fluondes and has been applied to unbuffered solutions from Willard-Winter distillation, to lon-exchange eluant, and to pyrohydrolysis distil lates obtained from oxygen-flask or tube combustions The solution concentrations range from 0 1 to 5 X 10 M This method is based on complexing by fluonde ions of one of the oxidation states of the redox couple, and the potential difference measured is that between the two half-cells Initially, each cell contains the same ratio of cerium(IV) and cerium(tll) ions... 

Operation of a batch distillation is an unsteady state process whose mathematical formulation is in terms of differential equations since the compositions in the still and of the holdups on individual trays change with time. This problem and methods of solution are treated at length in the literature, for instance, by Holland and Liapis (Computer Methods for Solving Dynamic Separation Problems, 1983, pp. 177-213). In the present section, a simplified analysis will be made of batch distillation of binary mixtures in columns with negligible holdup on the trays. Two principal modes of operating batch distillation columns may be employed ... 

For single separation duty, Mujtaba and Macchietto (1993) proposed a method, based on extensions of the techniques of Mujtaba (1989) and Mujtaba and Macchietto (1988, 1989, 1991, 1992), to determine the optimal multiperiod operation policies for binary and general multicomponent batch distillation of a given feed mixture, with several main-cuts and off-cuts. A two level dynamic optimisation formulation was presented so as to maximise a general profit function for the multiperiod operation, subject to general constraints. The solution of this problem determines the optimal amount of each main and off cut, the optimal duration of each distillation task and the optimal reflux ratio profiles during each production period. The outer level optimisation maximises the profit function by... 

The one level optimal control formulation proposed by Mujtaba (1989) is found to be much faster than the classical two-level formulation to obtain optimal recycle policies in binary batch distillation. In addition, the one level formulation is also much more robust. The reason for the robustness is that for every function evaluation of the outer loop problem, the two-level method requires to reinitialise the reflux ratio profile for each new value of (Rl, xRI). This was done automatically in Mujtaba (1989) using the reflux ratio profile calculated at the previous function evaluation in the outer loop so that the inner loop problems (specially problem P2) could be solved in a small number of iterations. However, experience has shown that even after this re-initialisation of the reflux profile sometimes no solutions (even sub-optimal) were obtained. This is due to failure to converge within a maximum limit of function evaluations for the inner loop problems. On the other hand the one level formulation does not require such re-initialisation. The reflux profile was set only at the beginning and a solution was always found within the prescribed number of function evaluations. 

At this point, we are not concerned with the developing methods for rigorous solution of the above system of equations. Discussion on computational methods for the general case of multi-component systems is covered in Chapter 13. This chapter considers a simplified model that lends itself to graphical solution and provides a tool for qualitative understanding of the operation of a distillation column. The model has a relatively low level of complexity because of its binary nature and also because of other simplifying assumptions. 

The separation of a binary mixture by distillation may be represented in two-dimensional space while n-dimensional space is required to represent the separation of a multicomponent mixture (i > 2). The graphical method proposed by McCabe and Thiele9 for the solution of problems involving binary mixtures is presented in a subsequent section. The McCabe-Thiele method makes use of an equilibrium curve which may be obtained from the boiling-point diagram."... 

Operating Line and "Equilibrium" Curve. Both terms are of importance for the graphical solution of a separation problem, i.e., for the graphical determination of the number of stages of a cascade. This method has been developed for the design of distillation columns by MacCabe and Thiele and should be well known. For all cases, the operating line represents the mass and material balances. In distillation, the equilibrium curve represents the thermodynamical va-por/liquid equilibrium. For an ideal binary system, the equilibrium curve can be calculated from Raoult s law and the saturation-pressure curves of the pure components of the mixture. In all other cases, however, for example, for all membrane processes, the equilibrium curve does not represent a thermodynamical equilibrium at all but will represent the separation characteristics of the module or that of the stage. 

Continuous distillation, or fractionation, is a multistage, countercurrent distillation operation. For a binary solution, with certain exceptions, it is ordinarily possible by this method to separate the solution into its components, recovering each in any state of purity desired. 

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