Aramid polymer, properties

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High performance polymer fibers (HPPF) have excellent mechanical properties compared to traditional textile fibers such as nylon. The typical HPPFs are aramid and polyethylene fibers (6). Aramid is a generic name for a class of aromatic polyamide fibers, most of which are varieties of poly(p-pheny-lene terephthalamide). Kevlar is the trade name of the varieties of aramid polymers introduced conunercially by Dupont. The molecules in the fibers of these materials are oriented in the axial direction. Poly(p-phenylene terephthalamide) is a rigid molecule with the following structure ... 

The first verification of the theoretical predictions of Onsager and of Flory that rod-like molecular chains might exhibit liquid-crystalline properties (see section 1.3.2 and chapter 12) was obtained in the 1960s and fibres from para-aramid polymers were commercialised under the name of Kevlar in 1970. These materials are very stiff and have excellent thermal stability many other materials of this class of rigid main-chain liquid-crystal polymers have been developed. They cannot, however, be processed by the more conventional processing techniques and this led to the development in the 1980s of another group of liquid-crystal polymers, the thermoplastic co-polyesters. 

For applications that do not require exceptional mechanical properties, carbon fibers made from high performance aramid polymers show considerable potential. These aramid fibers do not require stabilization prior to carbonization, which substantially simplifies the production process. Rayon-based carbon fibers continue to appear in some composite applications, but have become key substrates for the development of activated carbon fibers. These ACFs develop a microp-orous surface structure that is ideal for adsorption of low levels of volatile organic compounds. 

Kevlar is a carbon based aramid polymer, which is similar in structure to nylons. When nylons are at high concentration in solution their flexible chains become highly entangled. Due to this entanglement when the solution is spun it produces only moderately extended chains negatively affecting the fiber properties. 

Properties. As prepared, the polymer is not soluble in any known solvents below 200°C and has limited solubiUty in selected aromatics, halogenated aromatics, and heterocycHc Hquids above this temperature. The properties of Ryton staple fibers are in the range of most textile fibers and not in the range of the high tenacity or high modulus fibers such as the aramids. The density of the fiber is 1.37 g/cm which is about the same as polyester. However, its melting temperature of 285°C is intermediate between most common melt spun fibers (230—260°C) and Vectran thermotropic fiber (330°C). PPS fibers have a 7 of 83°C and a crystallinity of about 60%. 

Perhaps the most widely utilized (and studied) lyotropic LCP is poly j -phenylene terephthalamide (PPTA), more commonly known as Kevlar (see Figure 1.70). Kevlar belongs to the class of aramids that are well known for their LCP properties. Because these polymers are crystalline in solution, they are often spun into filaments, from which the solvent is subsequently removed in order to retain the aligned polymer structure. The result is a highly oriented, strong filament that can be used for a wide variety of structural applications. Most thermotropic LCPs are polyesters or copolymers that can be melted and molded into strong, durable objects. 

Composite In polymer technology a combination of a polymeric matrix and a reinforcing fiber with properties that the component materials do not have. The most common matrix resins are unsaturated thermosetting polyesters and epoxies, and reinforcing fibers are glass, carbon, and aramid fibers. The reinforcing fibers may be continuous or discontinuous. Some matrix resins are thermoplastics. 

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