Applied General Chemistry and Physics

Statistics, Statistical Process Control, and Quality Tools 

Data collection, organization, and analysis are another approach that can be used to troubleshoot process problems. Check-sheets are used to collect large quantities of data. This quantitative data can be organized into graphics or trends to plot process variation or changes. Data analysis utilizes a variety of quality techniques to put all of the parts in place. Control charts are frequently used to assist process technicians in operating a complicated process. Quality tools include a variety of methods designed to improve product quality. 

Troubleshooting Course Description Instruction in the different types of troubleshooting techniques, methods, and models used to solve process problems. Topics include application of data collection and analysis, cause-effect relationships, and reasoning. 

Process technicians frequently mix chemicals together under a variety of conditions to produce new products. These chemical mixtures may be heated, cooled, blended, passed over a catalyst, or distilled. The chemistry associated with these processes may be simple, or may be quite complex. Documentation associated with these mixtures should be designed so that a new technician will be able to understand the basic chemistry. 

Pressure Temperature Fiuid flow Heat transfer Heat and energy Density Viscosity Specific gravity Reactors 

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Applied general chemistry and physics are two fundamental courses that have been recommended by industry for inclusion in process technology programs. It is clear that information contained in academic chemistry and physics courses does not address key topics required by the occupation. Also, the process safety management standard requires that process technicians have an understanding of the chemistry and physics associated with the processes they are operating. Figure 2-11 demonstrates how adult learners can use hands-on bench-top operations to understand the science associated with difficult topics. 

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