Alcohols formation, Shell process

As of this writing, the process has not been commercialized, but apparendy the alcohol can be separated from its propylene oxide coproduct process to maintain an economically competitive position. The formation of organic hydroperoxides is a concern, as it was in the Shell process. 

The Shell process offers a high n/i ratio, a comparatively low reaction pressure and the direct formation of alcohols, as advantages. On the other hand, the low specific activity of the ligand-modified catalyst requires a large volume of reaction, and hydrogenation of a considerable part of the olefin feedstock has to be tolerated. 

Figure 4a represents interfacial polymerisation encapsulation processes in which shell formation occurs at the core material—continuous phase interface due to reactants in each phase diffusing and rapidly reacting there to produce a capsule shell (10,11). The continuous phase normally contains a dispersing agent in order to faciUtate formation of the dispersion. The dispersed core phase encapsulated can be water, or a water-immiscible solvent. The reactant(s) and coreactant(s) in such processes generally are various multihmctional acid chlorides, isocyanates, amines, and alcohols. For water-immiscible core materials, a multihmctional acid chloride, isocyanate or a combination of these reactants, is dissolved in the core and a multihmctional amine(s) or alcohol(s) is dissolved in the aqueous phase used to disperse the core material. For water or water-miscible core materials, the multihmctional amine(s) or alcohol(s) is dissolved in the core and a multihmctional acid chloride(s) or isocyanate(s) is dissolved in the continuous phase. Both cases have been used to produce capsules. 

Figure 5 illustrates the type of encapsulation process shown in Figure 4a when the core material is a water-immiscible Hquid. Reactant X, a multihmctional acid chloride, isocyanate, or combination of these reactants, is dissolved in the core material. The resulting mixture is emulsified in an aqueous phase that contains an emulsifier such as partially hydroly2ed poly(vinyl alcohol) or a lignosulfonate. Reactant Y, a multihmctional amine or combination of amines such as ethylenediamine, hexamethylenediamine, or triethylenetetramine, is added to the aqueous phase thereby initiating interfacial polymerisation and formation of a capsule shell. If reactant X is an acid chloride, base is added to the aqueous phase in order to act as an acid scavenger. 

Our first attempt of a successive reduction method was utilized to PVP-protected Au/Pd bimetallic nanoparticles [125]. An alcohol reduction of Pd ions in the presence of Au nanoparticles did not provide the bimetallic nanoparticles but the mixtures of distinct Au and Pd monometallic nanoparticles, while an alcohol reduction of Au ions in the presence of Pd nanoparticles can provide AuPd bimetallic nanoparticles. Unexpectedly, these bimetallic nanoparticles did not have a core/shell structure, which was obtained from a simultaneous reduction of the corresponding two metal ions. This difference in the structure may be derived from the redox potentials of Pd and Au ions. When Au ions are added in the solution of enough small Pd nanoparticles, some Pd atoms on the particles reduce the Au ions to Au atoms. The oxidized Pd ions are then reduced again by an alcohol to deposit on the particles. This process may form with the particles a cluster-in-cluster structure, and does not produce Pd-core/ Au-shell bimetallic nanoparticles. On the other hand, the formation of PVP-protected Pd-core/Ni-shell bimetallic nanoparticles proceeded by a successive alcohol reduction [126]. 

Harada et al. [62] achieved Pd core-Au shell nanoparticles by a co-reduction method. The difference in the structure was argued to be due to the difference in the reduction potentials of Pd and Au ions. When Au ions were added in the presence of Pd nanoparticles, some Pd° atoms of the nanoparticles were oxidized and reduced Auni ions, the oxidized Pd ions were reduced again by the reductants, such as, alcohols. This process led to the formation of particles with core-shell structure in the co-reduction method. 

Fig. 1.13. Scheme for the formation of linear and branched primary alcohols starting with olefins according to the modified OXO (Shell) standard process reactions. 

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