Active electrolysis

Electrolytic cells can be divided into two categories based on the nature of the electrodes used. If the electrodes are chemically inert materials that simply provide a path for electrons, the process is called passive electrolysis. When the electrodes are part of the electrolytic reaction, we have active electrolysis. Passive electrolysis is used in industry to purify metals that corrode easily. Active electrolysis is used to plate materials to provide resistance to corrosion. We will consider one example of each form of electrolysis, but first we need to address the issue of electrical polarity in electrolytic cells. 

Potassium removal is required because the presence of potassium during electrolysis reportedly promotes the formation of the a-Mn02 phase which is nonbattery active. Neutralization is continued to a pH of approximately 4.5, which results in the precipitation of additional trace elements and, along with the ore gangue, can be removed by filtration. Pinal purification of the electrolyte Hquor by the addition of sulfide salts results in the precipitation of all nonmanganese transition metals. 

Other recovery methods have been used (10). These include leaching ores and concentrates using sodium sulfide [1313-82-2] and sodium hydroxide [1310-73-2] and subsequentiy precipitating with aluminum [7429-90-3], or by electrolysis (11). In another process, the mercury in the ore is dissolved by a sodium hypochlorite [7681-52-9] solution, the mercury-laden solution is then passed through activated carbon [7440-44-0] to absorb the mercury, and the activated carbon heated to produce mercury metal. Mercury can be extracted from cinnabar by electrooxidation (12,13). 

Mercury layers plated onto the surface of analytical electrodes serve as Hquid metal coatings. These function as analytical sensors (qv) because sodium and other metals can be electroplated into the amalgam, then deplated and measured (see Electro analytical techniques). This is one of the few ways that sodium, potassium, calcium, and other active metals can be electroplated from aqueous solution. In one modification of this technique, a Hquid sample can be purified of trace metals by extended electrolysis in the presence of a mercury coating (35). 

The reaction mixture is filtered. The soHds containing K MnO are leached, filtered, and the filtrate composition adjusted for electrolysis. The soHds are gangue. The Cams Chemical Co. electrolyzes a solution containing 120—150 g/L KOH and 50—60 g/L K MnO. The cells are bipolar (68). The anode side is monel and the cathode mild steel. The cathode consists of small protmsions from the bipolar unit. The base of the cathode is coated with a corrosion-resistant plastic such that the ratio of active cathode area to anode area is about 1 to 140. Cells operate at 1.2—1.4 kA. Anode and cathode current densities are about 85—100 A/m and 13—15 kA/m, respectively. The small cathode areas and large anode areas are used to minimize the reduction of permanganate at the cathode (69). Potassium permanganate is continuously crystallized from cell Hquors. The caustic mother Hquors are evaporated and returned to the cell feed preparation system. 

The other reactions at the electrodes produce acid (anode) and base (cathode) so that there is a possibiUty of a pH gradient throughout the electrophoresis medium unless the system is well buffered (see Hydrogen-ion activity). Buffering must take the current load into account because the electrolysis reactions proceed at the rate of the current. Electrophoresis systems sometimes mix and recirculate the buffers from the individual electrode reservoirs to equalize the pH. 

Stress corrosion can arise in plain carbon and low-alloy steels if critical conditions of temperature, concentration and potential in hot alkali solutions are present (see Section 2.3.3). The critical potential range for stress corrosion is shown in Fig. 2-18. This potential range corresponds to the active/passive transition. Theoretically, anodic protection as well as cathodic protection would be possible (see Section 2.4) however, in the active condition, noticeable negligible dissolution of the steel occurs due to the formation of FeO ions. Therefore, the anodic protection method was chosen for protecting a water electrolysis plant operating with caustic potash solution against stress corrosion [30]. The protection current was provided by the electrolytic cells of the plant. 

The uncertain effects of impurities are avoided by periodic or continuous electrolysis of the solution at low current densities to remove metallic contaminants and by filtration through active carbon to remove organic substances. A concise review of the effects of impurities and their removal is given by Greenall and Whittington". 

In order that a chromate film may be deposited, the passivity which develops in a solution of chromate anions alone must be broken down in solution in a controlled way. This is achieved by adding other anions, e.g. sulphate, nitrate, chloride, fluoride, as activators which attack the metal, or by electrolysis. When attack occurs, some metal is dissolved, the resulting hydrogen reduces some of the chromate ion, and a slightly soluble golden-brown or black chromium chromate (CtjOs CrOs xHjO) is formed. 

His researches and those of his pupils led to his formulation in the twenties of the concept of active catalytic centers and the heterogeneity of catalytic and adsorptive surfaces. His catalytic studies were supplemented by researches carried out simultaneously on kinetics of homogeneous gas reactions and photochemistry. The thirties saw Hugh Taylor utilizing more and more of the techniques developed by physicists. Thermal conductivity for ortho-para hydrogen analysis resulted in his use of these species for surface characterization. The discovery of deuterium prompted him to set up production of this isotope by electrolysis on a large scale of several cubic centimeters. This gave him and others a supply of this valuable tracer for catalytic studies. For analysis he invoked not only thermal conductivity, but infrared spectroscopy and mass spectrometry. To ex-... 

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