Vanadium improve catalyst stability

Zazhigalov et al. (209) investigated cobalt-doped vanadium phosphate catalysts prepared by coprecipitation and impregnation methods. The performance of catalysts prepared by both methods was improved as a consequence of the promotion. The cobalt is thought to have been present as cobalt phosphate, which is considered to stabilize excess phosphorus at the surface, which has previously been foimd to be an important characteristic of active catalysts. 

Recently, Carreon and Guliants reported novel hexagonal, cubic and lamellar VPO phases, which displayed improved thermal stability, desirable chemistries (i.e. the P/V ratios and vanadium oxidation states), and pore structures for the partial oxidation of n-butane [143-145]. These novel VPO phases displayed the selectivities to maleic anhydride up to 40 mol. % at 673K at 10 % n-butane conversion [146]. A conventional organic VPO catalyst containing well-crystallized vanadyl(IV) pyrophosphate, the proposed active and selective phase for n-butane oxidation to maleic anhydride, displayed the selectivities to maleic anhydride 50 mol. % under the same reaction conditions. The low yields observed for mesoporous VPO catalysts confirmed the critical role of the vanadyl pyrophosphate phase (VO)2P207 in catalyzing the oxidation of -butane to maleic anhydride. Therefore, the amorphous nature of the mesoporous VPO... 

Following the introduction of vanadium pentoxide by De Haen it was discovered empirically by Slama and Wolf that alkalis improved catalyst activity and these have been used in all the catalysts produced ever since. They were specified as important for stability by both BASF and the General Chenucal Comparty. Vanadimn pentoxide catalysts had been used for more than 20 years before Frazer and Kirl atrick showed that the addition of alkali led to the for-... 

The process has been commercially implemented in Japan since 1977 [1] and a decade later in the U.S., Germany and Austria. The catalysts are based on a support material (titanium oxide in the anatase form), the active components (oxides of vanadium, tungsten and, in some cases, of molybdenum) and modifiers, dopants and additives to improve the performance, especially stability. The catalyst is then deposited over a structured support based on a ceramic or metallic honeycomb and plate-type structure on which a washcoat is then deposited. The honeycomb form usually is an extruded ceramic with the catalyst either incorporated throughout the stmcture (homogeneous) or coated on the substrate. In the plate geometry, the support material is generally coated with the catalyst. 

Amination of i-butanol to diisobutylamine was investigated on vanadium modified granulated Raney nickel catalyst in a fixed bed reactor. The addition of 0.5 wt.% V to Raney nickel improved the yield of amines and the stability of catalyst. Factorial experimental design was used to describe the conversion of alcohol, the yield and the selectivity of secondary amine as a function of strong parameters, i.e. the reaction temperature, space velocity and NHs/i-butanol molar ratio. Diisobutylamine was obtained with 72% yield at 92% conversion and reaction parameters P=13 bar, T=240°C, WHSV=1 g/g h, and molar ratios NH3/iBuOH= 1.7, H2/NH3= 1.9. 

Both oxidations are highly exothermic and carried out almost exclusively in tubular reactors cooled by a molten salt.1024 Supported vanadium oxide with additives to improve activity, selectivity, and stability usually serves as the catalyst.970 990 1025 Because of its more favorable stoichiometry (no carbon is lost in oxidation), most new plants use o-xylene as the starting material. 

Further evidence for the catalytic importance of amorphous material comes from experiments carried out with cobalt-doped catalysts. Hutchings et al. (217) found that doping of the catalysts with cobalt improved their performance. Moreover, Sajip et al. (148) found that the cobalt-promoted catalysts are far more disordered than the undoped catalysts. In the doped catalysts, the promoter is dispersed in the amorphous phase, and cobalt is not found in the vanadyl pyrophosphate crystals. It is thought that one of the properties of the cobalt promoter is to stabilize the disordered phase and V -containing phases in the final catalysts, which leads to improved performance. This suggestion implies that the disordered material is the catalytically active vanadium phosphate phase. 

The ultimate measurement of trap performance is if microactivity increases at constant fresh catalyst additions and metals levels or if the improved stability provides the flexibility to reduce additions or process higher vanadium containing feed. From an evaluation standpoint, it helps to have additional methods of determining success. 

Polystyrene supported (arylmido)vanadium(V) complex 22 was prepared and tested for its catalytic activity for ethylene polymerization. The activity seemed to be improving by the polystyrene support probably due to the improved stability of the catalytically-active species (leading to the enhancement of its lifetime, and the productivity of the supported catalyst), and the resultant polymer by 22 possessed high molecular weight with unimodal distribution (A/ - = 4.9). fhe activity drastically... 

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