Site-controlled stereospecific polymerizations

In the case of chiral cyclic monomers the prepared polymer is isotactic, while this is not a necessity in principle in the case of chiral olefins. In most of the cases however, the choice is not as perfect as defined and, generally, one speaks of stereoelective process when there is a preferential polymerization of one type of enantiomer from a mixture. Moreover the sites controlling the polymerization could be more or less stereospecific, so that heterotactic polymers could in principle be obtained with the predominance of one type of enantiomeric unit. 

For stereospecific polymerization of a-olefms such as propene, a chiral active center is needed, giving rise to diastereotopic transition states when combined with the prochiral monomer and thereby different activation energies for the insertion (see Figure 2). Stereospecificity may arise form the chiral /0-carbon atom at the terminal monomer unit of the growing chain - chain end control - or from a chiral catalyst site - enantiomorphic site control . The microstructure of the polymer produced depends on the mechanism of stereocontrol as well as on the metallocene used [42-44]. 

Hence, there can be four stereospecific polymerization mechanisms in primary polyinsertion, all of which have been documented with metallocene catalysts (Scheme 13) the two originated by the chiralities of the catalyst active sites, referred to as enantiomorphic site control (isospecific and syndio-specific site control), can be relatively strong, with differences in activation energy (AA. ) for the insertion of the two enantiofaces up to 5 kcal/mol. A value of 4.8 kcal/mol has been found by Zambelli and Bovey for a Ti-based heterogeneous catalyst. 

The most important mechanism of stereospecific polymerization is isospecific enantiomorphic site control, which allows today the production of more than 25 million tons per year of isotactic polypropene and its copolymers, in a wide range of molecular weights and crystallinities. As already mentioned in section II, the molecular architecture of polypropenes obtained from ansa-zirconocenes is strongly dependent on the biscyclopentadienyl ligand structure. 

Mechanisms of Stereocontrol. Stereochemistry of the olefin insertion step can be controlled by both the steric environment of the active site (enantiomorphic-site control) as well as the growing polymer chain (chain end control). In chain end stereocontrol, stereospecificity arises from the chiral )3-carbon atom of the last enchained monomer imit, which in turn influences the stereochemistry of monomer addition. Chain-end control is usually less effective than site control and has been observed for some achiral metallocenes at low polymerization temperatures. Partially iPP resulting from chain end stereocontrol has been obtained with Cp2TiPh2/MAO (56,272). The syndiospecific polymerization of 1-butene using the Cp 2MCl2/MAO (M = Zr, Hf) catalyst systems has been described (273). Predominantly sPP has been obtained under chain end control, using Brookhart s diimine nickel catalysts (274-277). 

At the same time, the fact that the homogeneous catalyst precursors are structurally well-defined has provided an extraordinary opportunity to investigate the origin of stereospecificity in olefin polymerization at a level of detail that was difficult if not impossible with the conventional heterogeneous catalysts. For example, NMR analysis of the isotactic polymer produced with HI revealed the stereochemical errors mmmr, mmrr, and mrrm in the ratios of 2 2 1 (Fig.5). This observation is consistent with an enantiomorphic site control mechanism, where the geometry of the catalyst framework controls the stereochemistry of olefin insertion.6 30,31 These results established unambiguously a clear experimental correlation between the chirality of the active site, which could be established by x-ray crystallography of the metallocene catalyst precursor, and the isotacticity of the polymer produced. 

Abstract Metallocene complexes that serve as stereoselective olefin polymerization catalysts are described. The polymerization of propylene, styrene, methyl methacrylate, 1,3-dienes, non-conjugated dienes and cycloolefins is discussed. The stereochemistry of monomer insertion is governed by the chiral steric environment of catalysts derived from a ligand structure (catalytic-site control) or a chiral center in the polymer chain (chain-end control). The mechanism of formation of isotactic and syndiotactic polymers in each monomer and catalyst is explained. Non-metallocene catalysts for stereospecific polymerization are also mentioned. 

The classical heterogeneously catalyzed propene polymerization as discovered hy Natta is a stereospecific reaction forming a polymer with isotactic microstructure. During the development of single-site polymerization catalysts it was found that C2-symmetric chiral metallocene complexes own the same stereospecificity. An analysis of the polymer microstructure hy means of NMR spectroscopy revealed that misinsertions are mostly corrected in the next insertion step, which suggests stereocontrol (Figure 6) hy the coordination site, as opposed to an inversion of stereospecificity hy control from the previous insertion steps (chain-end control). In addition, it was found that Cs-symmetric metallocene catalysts lead to syndio-tactic polymer since the Cosee-Arlmann chain flip mechanism induces an inversion of the stereospecificity at every insertion step. This type of polymer was inaccessible by classical heterogeneous systems. 

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