Seed particles

Continuous emulsion copolymerization processes for vinyl acetate and vinyl acetate—ethylene copolymer have been reported (59—64). CycHc variations in the number of particles, conversion, and particle-size distribution have been studied. Control of these variations based on on-line measurements and the use of preformed latex seed particles has been discussed (61,62). 

Only particles of linear or very slightly cross-linked <0.6%) polymers may be produced by dispersion polymerization. Obviously, dispersion polymerization may be used for the production of monosized seed particles, which, after transfer to aqueous conditions, are used for the production of different cross-linked and macroporous particles by the activated swelling and polymerization method. 

Two different methods have been used for the incorporation of the activating ogliomer (or monomer) in the seed particles. The first method involves the application of a small organic chemical, such as chloroundecane or dibutyl phthalate, which is incorporated into the particles in the first swelling step. In the second method, an ogliomer compound is formed by polymerization of monomers that are absorbed inside the seed particles. 

C Swelling of the Activated Seed Particles with Monomers or a Mixture of Monomers... 

The final form of the Morton equation for the activated swelling process may be written by expressing the equilibrium swelling radius of the seed particles in terms of initial radius by using Eq. (10). 

This equation may be used for the estimation of the swelling capacity of the activated seed particles with the monomer. A typical graph sketched based on Eq. (11) is given in Fig. 18. This graph shows the variation of the swelling capacity of the seed polymer particles VmIVp) with the ratio of interfacial tension-initial particle radius... 

Figure 18 The variation of the swelling ratio of activated seed particles according to Morton equation Xmy 0.4, Xyp = 0). (a) VyIVp = 1.0, (b) VylVp = 3.0.

Step II Swelling of polystyrene seed particles with CDD... 

The uniform polymeric microspheres in submicron-or micron-size range can also be prepared as seed particles by the soapless emulsion or dispersion polymerization of a hydrophobic monomer like styrene. The uniform seed particles are swollen with the organic phase including functional comonomer, monomer, and oil-soluble initiator at a low temperature in an aqueous... 

In another study, uniform composite polymethyl-methacrylate/polystyrene (PMMA/PS) composite particles in the size range of 1-10 fim were prepared by the seeded emulsion polymerization of styrene [121]. The PMMA seed particles were initially prepared by the dispersion polymerization of MMA by using AIBN as the initiator. In this polymerization, poly(7V-vinyl pyrolli-done) and methyl tricaprylyl ammonium chloride were used as the stabilizer and the costabilizer, respectively, in the methanol medium. Seed particles were swollen with styrene monomer in a medium comprised of seed particles, styrene, water, poly(7V-vinyl pyrollidone), Polywet KX-3 and aeorosol MA emulsifiers, sodium bicarbonate, hydroquinone inhibitor, and azobis(2-methylbu-... 

PS/PHEM A particles in micron-size range were also obtained by applying the single-stage soapless emulsion copolymerization method [124]. But, this method provided copolymer particles with an anomalous shape with an uneven surface. PS or PHEMA particles prepared by emulsifier-free emulsion polymerization were also used as seed particles with the respective comonomer to achieve uniform PS/PHEMA or PHEMA/PS composite particles. PS/PHEMA and PHEMA/PS particles in the form of excellent spheres were successfully produced 1 iLitm in size in the same study. 

Preparation of uniform seed particles Soapless emulsion polymerization is usually preferred for the preparation of uniform seed particles since this technique provides emulsifier-free, larger, and highly uniform micropheres relative to those that can be obtained by the conventional emulsion recipes including emulsifiers and various additives. The size of uniform seed particles with the soapless emulsion procedure is in the range of 0.6-1.2 tm depending on the polymerization conditions [75,108]. 

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