Ruthenium carbonyl iodide catalysts processes

Interest in iridium-catalyzed methanol carbonylation was rekindled in the 1990 s when BP Chemicals developed and commercialized the Cativa process, which utilizes an iridium/iodide catalyst and a ruthenium promoter. This process has the important advantage that the highest catalytic rates occur at significantly lower water concentration (ca. 5% wt) than for Monsanto s... 

With a ruthenium promoter (added as [Ru(CO)4l2]), r(CO) bands due to Ru iodo-carbonyls dominated the spectrum, precluding the easy observation of iridium species. Before injection of the Ir catalyst, absorptions due to [Ru(CO)2l2(sol)2], [Ru(CO)3l2(sol)] and [Ru(CO)3l3] are present. After injection of the iridium catalyst (Ru Ir = 2 1), [Ru(CO)3l3] becomes the dominant Ru species (Figure 3.11(b)). The observations indicate that the Ru(II) promoter has a high affinity for iodide and scavenges Hl(aq) as H30 [Ru(CO)3l3] . An indium promoter is believed to behave in a similar manner to form H30 [Inl4] . These promoter species also catalyse the reaction of Hlj q) with methyl acetate (Eq. (3)), which is an important organic step in the overall process. 

Monometallic ruthenium, bimetallic cobalt-ruthenium and rhodium-ruthenium catalysts coupled with iodide promoters have been recognized as the most active and selective systems for the hydrogenation steps of homologation processes (carbonylation + hydrogenation) of oxygenated substrates alcohols, ethers, esters and carboxylic acids (1,2). 

Suitable catalysts for this type of process must be capable of hydrogenating both carboxylic acids and their esters to alcohols, but also of carbonylating these compounds to their homologous acids. The best catalytic systems known contain either Rh or Ru in the presence of iodide. Ruthenium iodide systems are the most active ones in the hydrogenation reaction, but suffer from low activity in the carbonylation step, whereas rhodium iodide systems are very active when carbonylating alcohols to their acids (cf. Section 2.1.2.1). 

A process for the coproduction of acetic anhydride and acetic acid, which has been operated by BP Chemicals since 1988, uses a quaternary ammonium iodide salt in a role similar to that of Lil [8]. Beneficial effects on rhodium-complex-catalyzed methanol carbonylation have also been found for other additives. For example, phosphine oxides such as Ph3PO enable high catalyst rates at low water concentrations without compromising catalyst stability [40—42]. Similarly, iodocarbonyl complexes of ruthenium and osmium (as used to promote iridium systems, Section 3) are found to enhance the activity of a rhodium catalyst at low water concentrations [43,44]. Other compounds reported to have beneficial effects include phosphate salts [45], transition metal halide salts [46], and oxoacids and heteropolyacids and their salts [47]. 

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