Reactor design rates

These characteristic conditions and values depend on reactor designs and fuel rates. 

Remarks The aim here was not the description of the mechanism of the real methanol synthesis, where CO2 may have a significant role. Here we created the simplest mechanistic scheme requiring only that it should represent the known laws of thermodynamics, kinetics in general, and mathematics in exact form without approximations. This was done for the purpose of testing our own skills in kinetic modeling and reactor design on an exact mathematical description of a reaction rate that does not even invoke the rate-limiting step assumption. 

The two main principles involved in establishing conditions for performing a reaction are chemical kinetics and thermodynamics. Chemical kinetics is the study of rate and mechanism by which one chemical species is converted to another. The rate is the mass in moles of a product produced or reactant consumed per unit time. The mechanism is the sequence of individual chemical reaction whose overall result yields the observed reaction. Thermodynamics is a fundamental of engineering having many applications to chemical reactor design. 

Sampling of a two-fluid phase system containing powdered catalyst can be problematic and should be considered in the reactor design. In the case of complex reacting systems with multiple reaction paths, it is important that isothermal data are obtained. Also, different activation energies for the various reaction paths will make it difficult to evaluate the rate constants from non-isothermal data. 

Many reactions involve shear-sensitive materials, which severely limit the maximum mixing rate and make impeller and reactor design important. Mixing becomes the limiting factor. 

Tubular reactors often offer the greatest potential for inventory reduction. They are usually simple, have no moving parts, and a minimum number of joints and connections that can leak. Mass transfer is often the rate-limiting step in gas-liquid reactions. Novel reactor designs that increase mass transfer can reduce reactor size and may also improve process yields. 

Beaded polymeric supports are produced by a two-phase suspension polymerization in which microdrops of a monomer solution are directly converted to the corresponding microbeads. The size of a microdroplet is usually determined by a number of interrelated manufacturing parameters, which include the reactor design, the rate of stirring, the ratio of the monomer phase to water, the viscosity of both phases, and the type and concentration of the droplet stabilizer. 

The precipitation polymerization literature is reviewed with particular attention to the influence of particle formation and growth, autoaccelerating polymerization rates, and copolymer composition drift on polymer reactor design. 

To do this we developed a computer model to predict the kinetic conditions during the runaway stage. The kinetic model is used to estimate the reaction rates, temperatures, pressures, viscosities, conversions, and other variables which influence reactor design. 

Typical Reactor Design. Table 5.1 lists typical CVD production reactors which include cold-wall and hot-wall reactors operating at low or atmospheric pressures. The decision to use a given system should be made after giving due consideration to all the factors of cost, efficiency, production rate, ease of operation, and quality. 

In reactor design, we are interested in chemical reactions that transform one kind of mass into another. A material balance can be written for each component however, since chemical reactions are possible, the rate of formation of the component within the control volume must now be considered. The component balance for some substance A is... 

Reaction rates almost always increase with temperature. Thus, the best temperature for a single, irreversible reaction, whether elementary or complex, is the highest possible temperature. Practical reactor designs must consider limitations of materials of construction and economic tradeoffs between heating costs and yield, but there is no optimal temperature from a strictly kinetic viewpoint. Of course, at sufficiently high temperatures, a competitive reaction or reversibility will emerge. 

Pick a rate expression and assume values for its parameters. Solve the reactor design equations to predict the response. Call this prediction. ... 

The importance of dilfusion in a tubular reactor is determined by a dimensionless parameter, SiAt/S = QIaLKuB ), which is the molecular diffusivity of component A scaled by the tube size and flow rate. If SiAtlB is small, then the elfects of dilfusion will be small, although the definition of small will depend on the specific reaction mechanism. Merrill and Hamrin studied the elfects of dilfusion on first-order reactions and concluded that molecular diffusion can be ignored in reactor design calculations if... 

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