Reactions and Chemicals of Toluene

Toluene (methylbenzene) is similar to benzene as a mononuclear aromatic, but it is more active due to presence of tbe electron-donating metbyl group. However, toluene is much less useful than benzene because it produces more polysubstituted products. Most of tbe toluene extracted for cbemical use is converted to benzene via dealkylation or disproportionation. Tbe rest is used to produce a limited number of petro-cbemicals. Tbe main reactions related to tbe cbemical use of toluene (other than conversion to benzene) are the oxidation of the methyl substituent and the hydrogenation of the phenyl group. Electrophilic substitution is limited to the nitration of toluene for producing mono-nitrotoluene and dinitrotoluenes. These compounds are important synthetic intermediates. 

The 1994 U.S. toluene production (of all grades) was approximately 6.8 billion pounds. Hydrodealkylating toluene to benzene was the largest end use in United States and West Europe, followed by solvent applications. 

Toluene is dealkylated to benzene over a hydrogenation-dehydrogenation catalyst such as nickel. The hydrodealkylation is essentially a hydrocracking reaction favored at higher temperatures and pressures. The reaction occurs at approximately 700°C and 40 atmospheres. A high benzene yield of about 96% or more can be achieved  

Hydrodealkylation of toluene and xylenes with hydrogen is noted in Chapter 3. 

Dealkylation also can be effected by steam. The reaction occurs at 600-800°C over Y, La, Ce, Pr, Nd, Sm, or Th compounds, Ni-Cr203 catalysts, and Ni-Al203 catalysts at temperatures between 320-630°C. Yields of about 90% are obtained. This process has the advantage of producing, rather than using, hydrogen. 

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