Reaction, chain, copolymer interchange,

Copolymers. There are two forms of copolymers, block and random. A nylon block copolymer can be made by combining two or more homopolymers in the melt, by reaction of a preformed polymer with diacid or diamine monomer by reaction of a complex molecule, eg, a bisoxazolone, with a diamine to produce a wide range of multiple amide sequences along the chain and by reaction of a diisocyanate and a dicarboxybc acid (193). In all routes, the composition of the melt is a function of temperature and more so of time. Two homopolyamides in a moisture-equiUbrated molten state undergo amide interchange where amine ends react with the amide groups. 

It is highly unlikely that the reactivities of the various monomers would be such as to yield either block or alternating copolymes. The quantitative dependence of copolymer composition on monomer reactivities has been described [Korshak et al., 1976 Mackey et al., 1978 Russell et al., 1981]. The treatment is the same as that described in Chap. 6 for chain copolymerization (Secs. 6-2 and 6-5). The overall composition of the copolymer obtained in a step polymerization will almost always be the same as the composition of the monomer mixture since these reactions are carried out to essentially 100% conversion (a necessity for obtaining high-molecular-weight polymer). Further, for step copolymerizations of monomer mixtures such as in Eq. 2-192 one often observes the formation of random copolymers. This occurs either because there are no differences in the reactivities of the various monomers or the polymerization proceeds under reaction conditions where there is extensive interchange (Sec. 2-7c). The use of only one diacid or one diamine would produce a variation on the copolymer structure with either R = R" or R = R " [Jackson and Morris, 1988]. 

The potential for rapid randomizing processes in the copolyesters at elevated temperatures has been demonstrated conclusively by heating a mixture of the two homopolymers of PHBA and PHNA at 450 °C at a pressure of around several hundred psi [40]. Within a few seconds a viscous melt was observed to extrude from the cracks in the mold. Analysis of this material showed a structure consistent with the random 50/50 copolymer of HBA/HNA (see Figs. 18 and 19). We estimate that at this very high temperature the rate of interchain transesterification reactions corresponds to 1000 ester interchanges/chain/10 s. 

Step reaction copolymers tend to be more or less random. Even with different monomer reactivities that lead initially to non-random copolymers, randomization is ultimately helped by interchange reactions that can proceed after the initial polymerization. Figure 3.47 illustrates the interchange of chain segments by transesterification. One molecule has the chain-ends R, and R2, the other R3 and R4. After the reaction, the ends are exchanged. 

The mechanisms required for the reaction mixture are (i) a graft or block copolymer formed by the chemical reaction between the chemical reactivities in the polymer chains, which can be initiated by the addition of an initiator to the mixing process (ii) the formation of a block copolymer by an interchange reaction between the molecular chains of each type of the condensation-type... 

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