Powder agglomerate properties

The influence of a number of the system variables relating to powder and liquid properties, etc., has already been discussed in Section 1 above. With proper control of these variables and of the pan operating conditions, it is possible within limits to influence agglomerate properties such as shape, size and porosity. A discussion of such factors has been given by Pietsch [24] and by Ball [25]. 

Improve the flow properties. Powders, especially some food powders, show a poor flow behavior. Often these powders are sticky, hygroscopic and may contain fats, all of which have a negative effect on the powder flow properties. By agglomeration of the powders, the flow properties usually improve substantially. 

Liu DM, Lin JT, Tuan WH (1999) Interdependence between green compact property and powder agglomeration and their relation to the sintering behaviour of zirconia powder. Ceram Int 25 551-559... 

Regarding the solvent used to prepare the catalyst ink, its properties in catalyst ink should be mentioned as it also plays an important role in determining the microstructure and cataljAic activity of the CL. When ionomer such as Nafion solution is mixed with solvent, the mixture may become a solution, a colloid, or a precipitate due to the different dielectric constants of the solvent. When the dielectric constant is more than 10, a solution is formed between three and 10, a colloidal solution is formed and less than 3, precipitation occurs.If the mixture is a solution (i.e., the solution method ), excessive ionomer may cover the carbon surface, resulting in decreased Pt utilization. However, when the mixture is a colloid (the colloidal method ), ionomer colloids adsorb on the catalyst powder and the size of the catalyst powder agglomerates increases, leading to an increased porosity of the CL. In this case, the mass transfer resistance could be diminished because of the continuous network of ionomers throughout the CL, which then improves the proton transport from the catalyst to the membrane. ... 

Similar materials are available based on potato starch, eg, PaseUi SA2 which claims DE below 3 and has unique properties based on its amylose—amylopectin ratio pecuhar to potato starch. The product contains only 0.1% proteia and 0.06% fat which helps stabilize dried food mixes compounded with it. Another carbohydrate raw material is waxy-maize starch. Maltodextrias of differeat DE values of 6, 10, and 15, usiag waxy-maize starch, are available (Staley Co.). This product, called Stellar, is offered ia several physical forms such as agglomerates and hoUow spheres, and is prepared by acid modification (49). Maltodextrias based oa com starch are offered with DEs of 5, 10, 15, and 18 as powders or agglomerates (Grain Processing Corp.). 

The success of the compaction operation depends pardy on the effective utilization and transmission of appHed forces and pardy on the physical properties and condition of the mixture being compressed. Friction at the die surface opposes the transmission of the appHed pressure in this region, results in unequal distribution of forces within the compact, and hence leads to density and strength maldistribution within the agglomerate (70). Lubricants, both external ones appHed to the mold surfaces and internal ones mixed with the powder, are often used to reduce undesirable friction effects (71). For strong compacts, external lubricants are preferable as they do not interfere with the optimum cohesion of clean particulate surfaces. Binder materials maybe used to improve strength and also to act as lubricants. 

Fig. 13. Spray-dryer system designed for production of agglomerated food powders with instant properties (82) A, Hquid-feed system B, spray-dryer chamber C, drying air heater D, cyclones for fines recovery E, vibrofluidizer as afterdryer F, vibrofluidizer as aftercooler and G, fines return to drying...

The success of compression agglomeration depends on the effective utilization and transmission ofthe applied external force and on the ability of the material to form and maintain interparticle bonds during pressure compaction (or consolidation) and decompression. Both these aspects are controlled in turn by the geometiy of the confined space, the nature of the apphed loads and the physical properties of the particulate material and of the confining walls. (See the section on Powder Mechanics and Powder Compaction.)... 

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