Transfer molding pot-type

Figure 2.3 shows the molding cycle of pot-type transfer molding, and Figure 2.4 shows plunger-type transfer molding (sometime called auxiliary raw transfer molding). The taper of the sprue is pot-type transfer is such that, when the mold is opened, the sprue remains attached to the disc of material left in the pot, known as cull, and is thus pulled away from the molded part, whereas the latter is lifted out of the cavity by the ejector pins (Figure 2.3c). In plunger-type transfer molding, on the other hand, the cull and the sprue remains with the molded piece when the mold is opened (Figure 2.4c).

FIGURE 2.3 Molding cycle of a pot-type transfer mold, (a) Molding compound is placed in the transfer pot and then (b) forced under pressure when hot through an orifice and into a closed mold, (c) When the mold opens, the sprue remains with the cull in the pot, and the molded part is lifted out of the cavity by ejector pins. (After Frados, J. ed. 1976. Plastics Engineering Handbook, 4th Ed., Van Nostrand Reinhold, New York.)... 

Figure 1. Molding cycle of a pot-type transfer mold.

FIGURE 1.4 Molding qrcle of a plunger-type transfer mold, (a) An auxiliary ram exerts pressure on the heat-softened material in the pot and (b) forces it into the mold, (c) When the mold is opened, the cull and sprue remain with the molded piece. (After Vaill, E.W. September 1962. Mod. Plastics, 40, lA, Encycl. Issue, 767.)... 

The important variables of transfer molding are the polymer type, melt temperature, pot hold time, transfer pressure, transfer rate, hold-up time in the filled mold, and the mold cooling. These variables are briefly reviewed in this section. 

Polybutadiene-type resins n. Unsaturated, thermosetting hydrocarbons cured by a peroxide-catalyzed, vinyl-type polymerization reaction, or by sodium-catalyzed polymerization of butadiene or blends of butadiene and styrene. Liquid systems, curable in the presence of monomers, are used for casting, encapsulation, and potting of electrical components, and in making laminates. Molding compounds, often containing fillers and modified with other resins or rubbers, may be compression or transfer molded. Syndiotactic 1,2-butadiene, introduced in 1974 in Japan, is thermoplastic, with semicrystalline nature, with good transparency and flexibility without plasticization. In the presence of a photosensitizer such as p,p -tetramethyl... 

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