Polymeric step-growth addition polymerization

Table 2.4. Synthesis of macromolecules by step growth addition polymerization (polyaddition)...

The concentration of these groups also determines the molecular weights of the final products. This type of equilibria also occurs in polymerizations initiated by amino acids or by salts of carboxylic acids formed with primary and secondary amines. In the hydrolytic polymerizations of caprolactam the above reactions involve only a few percent of the total lactam molecules present. The predominant propagation reaction is a step-growth addition of lactam molecules to the end groups. It is acid-catalyz ... 

Many addition polymerizations are chain-growth processes involving the carbon-carbon double bond, and most condensation reactions are step-growth processes. However, there are notable exceptions. For example, polyurethanes are made by the step-growth addition of glycols and diamines to the carbon-nitrogen double bond of diisocyanates. 

The photoinduced addition of a thiol (RSH) to an olefinic double bond has been used to produce polymer networks by taking multifunctional mono-mers. " The thiol-ene polymerization proceeds by a step growth addition mechanism that is propagated by a free radical, chain transfer reaction involving the thiyl radical (RS ). The initial thiyl radicals can be readily generated by UV irradiation of a thiol in the presence of a radical-type photoinitiator. The overall reaction process can be schematically represented as follows ... 

In the next group of chapters we shall discuss condensation or step-growth polymers and polymerizations in Chap. 5, addition or chain-growth polymers and polymerizations in Chap. 6, and copolymers and stereoregular polymers in Chap. 7. It should not be inferred from this that these are the only classes of polymers and polymerization reactions. Topics such as ring-opening polymeri-... 

The neat resin preparation for PPS is quite compHcated, despite the fact that the overall polymerization reaction appears to be simple. Several commercial PPS polymerization processes that feature some steps in common have been described (1,2). At least three different mechanisms have been pubUshed in an attempt to describe the basic reaction of a sodium sulfide equivalent and -dichlorobenzene these are S Ar (13,16,19), radical cation (20,21), and Buimett s (22) Sj l radical anion (23—25) mechanisms. The benzyne mechanism was ruled out (16) based on the observation that the para-substitution pattern of the monomer, -dichlorobenzene, is retained in the repeating unit of the polymer. Demonstration that the step-growth polymerization of sodium sulfide and /)-dichlorohenzene proceeds via the S Ar mechanism is fairly recent (1991) (26). Eurther complexity in the polymerization is the incorporation of comonomers that alter the polymer stmcture, thereby modifying the properties of the polymer. Additionally, post-polymerization treatments can be utilized, which modify the properties of the polymer. Preparation of the neat resin is an area of significant latitude and extreme importance for the end user. 

Block copolymer—These copolymers are built of chemically dissimilar terminally connected segments. Block copolymers are generally prepared by sequential anionic addition or ring opening or step growth polymerization. 

Synthetic polymers can be classified as either chain-growth polymen or step-growth polymers. Chain-growth polymers are prepared by chain-reaction polymerization of vinyl monomers in the presence of a radical, an anion, or a cation initiator. Radical polymerization is sometimes used, but alkenes such as 2-methylpropene that have electron-donating substituents on the double bond polymerize easily by a cationic route through carbocation intermediates. Similarly, monomers such as methyl -cyanoacrylate that have electron-withdrawing substituents on the double bond polymerize by an anionic, conjugate addition pathway. 

Thiol-ene polymerization was first reported in 1938.220 In this process, a polymer chain is built up by a sequence of thiyl radical addition and chain transfer steps (Scheme 7.17). The thiol-ene process is unique amongst radical polymerizations in that, while it is a radical chain process, the rate of molecular weight increase is more typical of a step-growth polymerization. Polymers ideally consist of alternating residues derived from the diene and the dithiol. However, when dienes with high kp and relatively low A-, monomers (e.g. acrylates) are used, short sequences of units derived from the diene are sometimes formed. 

Step-growth polymerization processes must be carefully designed in order to avoid reaction conditions that promote deleterious side reactions that may result in the loss of monomer functionality or the volatilization of monomers. For example, initial transesterification between DMT and EG is conducted in the presence of Lewis acid catalysts at temperatures (200°C) that do not result in the premature volatilization of EG (neat EG boiling point 197°C). In addition, polyurethane formation requires the absence of protic impurities such as water to avoid the premature formation of carbamic acids followed by decarboxylation and formation of the reactive amine.50 Thus, reaction conditions must be carefully chosen to avoid undesirable consumption of the functional groups, and 1 1 stoichiometry must be maintained throughout the polymerization process. 

Condensation polymers, which are also known as step growth polymers, are historically the oldest class of common synthetic polymers. Although superseded in terms of gross output by addition polymers, condensation polymers are still commonly used in a wide variety of applications examples include polyamides (nylons), polycarbonates, polyurethanes, and epoxy adhesives. Figure 1.9 outlines the basic reaction scheme for condensation polymerization. One or more different monomers can be incorporated into a condensation polymer. 

Step growth polymerization can also yield highly crosslinked polymer systems via a prepolymer process. In this process, we create a prepolymer through a step growth reaction mechanism on two of the sites of a trifunctional monomer. The third site, which is chemically different, can then react with another monomer that is added to the liquid prepolymer to create the crosslinked species. We often use heat to initiate the second reaction. We can use this method to directly create finished items by injecting a mixture of the liquid prepolymer and additional monomer into a mold where they polymerize to create the desired, final shape. Cultured marble countertops and some automotive body panels are created in this manner. 

Propagation steps lead to the incorporation of additional monomers to the polymer at the growing end of the chain. We make the assumption that the rate of addition is constant, regardless of the chain length, because the reaction itself is the same. This is the same assumption we made for the overall polymerization process in step growth polymerization. The reaction can be represented as shown in Eq. 4.10. 

In step growth polymerization, initially dimer formation takes place due to condensation, addition or ring opening etc., e.g. 

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