Polymer chain growth. Ziegler-Natta

Using Ziegler-Natta catalysts, the termination of the polymer chain growth can proceed with the participation of a cocatalyst, a monomer, or hydrogen or via a P-hydride shift ... 

Polymer Chain Growth. The essential characteristic of Ziegler-Natta catalysis is the polymerization of an olefin or diene using a combination of a transition-metal compound and a base-metal alkyl cocatalyst, normally an aluminum alkyl. The function of the cocatalyst is to alkylate the transition metal, generating a transition-metal-carbon bond. It is also essential that the active center contains a coordination vacancy. Chain propagation takes place via the Cossee-Arlman mechanism (23), in which coordination of the olefin at the vacant coordination site is followed by chain migratory insertion into the metal-carbon bond, as illustrated in Figure 1. 

Assume as a model for a Ziegler-Natta system the diffusion of monomer to a site of catalytic activity—presumably one of a number of sites on a solid particle—where it is inserted into a growing polymer chain. For the bulk polymerization of a monomer such as 4-methylpentene-l where polymer is insoluble in monomer, the solid catalyst particle becomes the center of an expanding sphere of precipitated polymer chain (s) growing from the inside. On this molecular level, the rate of chain growth will be directly proportional to the monomer activity at the individual sites. At equilibrium the monomer activity at each site encapsulated in precipitated polymer will equal that of the surrounding bulk monomer, [Mo]. Under nonequilibrium conditions, where the rate of diffusion of monomer from the bulk monomer thru the precipitated polymer to the polymerization site becomes comparable to the rate of polymerization at that site, the localized activity will be lower, and the rate of polymerization will be correspondingly lower. 

Many examples of such eliminations have now been seen for the f-block and for d metals. This type of /3-aIkyl elimination is recognized as an important chain transfer step in Ziegler-Natta and metallocene polymerization catalysis. When it occurs the polymer chain terminates in a C=C bond (equation 2) and in certain cases the aUcene chain end can undergo reinsertion and get back into the polymer growth... 

The versatility of polymerization resides not only in the different types of polymerization reactions and types of reactants that can be polymerized, but also in variations allowed by step-growth synthesis, copolymerization, and stereospecific polymerization. Chain polymerization is the most important kind of copolymerization process and is considered separately in Chapter 7, while Chapter 9 describes the stereochemistry of polymerization with emphasis on the synthesis of polymers with stereoregular structures by the appropriate choice of polymerization conditions, including the more recent metallocene-based Ziegler-Natta systems. Synthetic approaches to starburst and hyperbranched polymers which promise to open up new applications in the future are considered in an earlier chapter dealing with step-growth polymerization. 

Chain-growth polymerization exhibits a preference for head-to-tail addition. Branching affects the physical properties of the polymer because linear unbranched chains can pack together more closely than branched chains can. The substituents are on the same side of the carbon chain in an isotactic polymer, alternate on both sides of the chain in a syndiotactic polymer, and are randomly oriented in an atactic polymer. The structure of a polymer can be controlled with Ziegler-Natta catalysts. Natural rubber is a polymer of 2-methyl-l,3-butadiene. Synthetic rubbers have been made by polymerizing dienes other than isoprene. Heating mbber with sulfur to cross-link the chains is called vulcanization. 

When a polymer chain stops its growth after chain transfer, an active center is vacated to allow the formation of a new polymer chain. The chain transfer by the elimina tion of the p-H group is not important for most Ziegler-Natta catalysts, but it is the major chain termination reaction for most metallocene catalysts. The elimination of the p-methyl group does not occur in multiphase catalysis, but is the most important chain termination mechanism for the metallocene catalysts containing CpzMClz-MAO, where M is zirconium (Zr) or hafnium... 

Despite tremendous success in the development of scientific fundamentals for stereospecific polymerisation and the commercial production of stereoregular polymers, three key theoretical problems are still under discussion a) the structure of AC b) the mechanism of initiation and chain growth processes and c) the reasons and factors responsible for the stereoregular products of a-olefins and 1,3- diene polymerisation in the presence of Ziegler-Natta catalysts. 

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