Organic coatings design limitations

The selection of an alloy for a specific application is based on the cost and the corrosion resistance of the alloy in the environment of interest. It is also possible to subject the chosen alloy to a process by which the corrosion resistance of the selected material can be improved within the acceptable limits. Some of the corrosion prevention and protection strategies with respect to the aluminum-based alloys are (i) design (ii) alloy selection and joint sealants (iii) aluminum thermal spraying anodic coatings (iv) inhibitors (v) conversion and organic coatings and (vi) cathodic protection. 

Table 5 Summarizes design limitations for organic coating processes...

Many components of ships and marine stmctures are now coated in the shop under controlled conditions to reduce the amount of solvents released into the atmosphere, improve the quaUty of work, and reduce cost. Regulations designed to limit the release of volatile organic compounds into the air confine methods of shop apphcation to those having transfer efficiencies of 65%. Transfer efficiency is defined as the percent of the mass or volume of sohd coating that is actually deposited on the item being coated, and is calculated as... 

A large range of man-made polymeric materials is available, from polyethylene, which is attacked by most organic chemicals, to fluorinated products such as polytetrafluoro-ethylene and polyethyletherketones, which have exceptional resistance to virtually all chemicals. All polymers have their own adhesive, welding and fabrication limitations which must be taken into account in the design of the coated item. These materials can also be used in solid form. 

Traces of VOCs in human breath can be a symptom of diabetes, kidney failure, asthma or breast cancer. VOCs were mainly detected by mass spectroscopy with a ppb detection limit. The most advanced VOC sensor based on SWCNTs for medical application was introduced by Peng et al. (2008a, 2008b). This device is designed as an array of ten SWCNT chemiresistors coated with different non-polymeric organic layers. Since the responses of each chemiresistor are different, a principal component analysis of the measurement allows the direct discrimination between a healthy patient and a patient with cancer or renal diseases. The same authors have also highlighted the dramatic effect of humidity on the sensor response and have proposed coupling the device with a water extractor (Fig. 10.8). 

The replacement of organic solvent by water poses a number of challenges to both resin and additives, particularly in the areas of film mechanical properties and durability. The low photochemical resistance of many polymers limits their use in coatings, mainly those designed for exterior applications such as exposure for long time to sunlight. Where... 

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