Nylons generalized reaction

Reaction (5.N) describes the nylon salt nylon equilibrium. Reactions (5.0) and (5.P) show proton transfer with water between carboxyl and amine groups. Since proton transfer equilibria are involved, the self-ionization of water, reaction (5.Q), must also be included. Especially in the presence of acidic catalysts, reactions (5.R) and (5.S) are the equilibria of the acid-catalyzed intermediate described in general in reaction (5.G). The main point in including all of these equilibria is to indicate that the precise concentration of A and B... 

Since adipic acid has been produced in commercial quantities for almost 50 years, it is not surprising that many variations and improvements have been made to the basic cyclohexane process. In general, however, the commercially important processes stiU employ two major reaction stages. The first reaction stage is the production of the intermediates cyclohexanone [108-94-1] and cyclohexanol [108-93-0], usuaHy abbreviated as KA, KA oil, ol-one, or anone-anol. The KA (ketone, alcohol), after separation from unreacted cyclohexane (which is recycled) and reaction by-products, is then converted to adipic acid by oxidation with nitric acid. An important alternative to this use of KA is its use as an intermediate in the manufacture of caprolactam, the monomer for production of nylon-6 [25038-54-4]. The latter use of KA predominates by a substantial margin on a worldwide basis, but not in the United States. 

Polyesters are the most important class of synthetic fibers. In general, polyesters are produced by an esterification reaction of a diol and a diacid. Carothers (1930) was the first to try to synthesize a polyester fiber by reacting an aliphatic diacid with a diol. The polymers were not suitable because of their low melting points. However, he was successful in preparing the first synthetic fiber (nylon 66). In 1946, Whinfield and Dickson prepared the first polyester polymer by using terephthalic acid (an aromatic diacid) and ethylene glycol. 

Phenol was originally recovered during the coking of coal, essentially being a by-product. Eventually, commercial routes were developed based on benzene (from coal or petroleum) for example, sulfonation of benzene to ben-zenesulfonic acid followed by reaction with water to phenol plus regenerated sulfuric acid. Phenol is used to make plastics (phenol-formaldehyde and epoxy resins) and textile fibers (nylon). Phenol is also used in solution as a general disinfectant for cleaning toilets, stables, floors, drains, etc. and is used both internally and externally as a disinfectant for animals. 

The most common form of step growth polymerization is condensation polymerization. Condensation polymers are generally formed from simple reactions involving two different monomers. The monomers are difunctional, having a chemically reactive group on each end of their molecules. Examples of condensation polymerization are the formation of nylon 66, a polyamide, and of poly(ethylene terephthalate), a polyester. Because condensation poly-... 

In order to facilitate satisfactory dye uptake, the molecular size of a disperse dye must be kept small monoazo structures are therefore exceptionally important, particularly in the coloration of polyester and cellulose triacetate. In the yellow shade area, molecular size generally poses no problem and the various available coupling components can all be used without making the molecule too large. A very simple example of the type of structure employed using a phenolic coupling component is Cl Disperse Yellow 3 (4-72). This dye is known to cause skin sensitisation when on nylon [85] and can also provoke an allergic reaction [86]. 

Carothers next step was to move from polyesters to nylons and to increase the fractional conversion (p) by making salts using the equivalent reaction of 1,6-hexanediamine (hexamethylenediamine) and adipic acid. These salts were recrystallizable from ethanol giving essentially a true 1 1 ratio of reactants. Thus, a high molecular weight polyamide, generally known as simply a nylon, in this case nylon-6,6, was produced from the thermal decomposition of this equimolar salt as shown in structure 4.55. This product has a melting point of 265°C. 

---