Mechanically bonding adhesives

Lamination. la lamination a film is prepared by caleaderiag or extmsioa (see Laminated materials, plastic). It is thea adhered to a textile at a laminator by either an adhesive or sufficient heat which partially melts the film to obtain a mechanical bond. There are a variety of adhesives available for lamination, including solvent systems, water-base latex systems, and various forms of hot melt adhesives (qv). 

Fitzpatrick et al. [41] used small-spot XPS to determine the failure mechanism of adhesively bonded, phosphated hot-dipped galvanized steel (HDGS) upon exposure to a humid environment. Substrates were prepared by applying a phosphate conversion coating and then a chromate rinse to HDGS. Lap joints were prepared from substrates having dimensions of 110 x 20 x 1.2 mm using a polybutadiene (PBD) adhesive with a bond line thickness of 250 p,m. The Joints were exposed to 95% RH at 35 C for 12 months and then pulled to failure. 

Fitzpatrick and Watts [57] also applied imaging TOF-SIMS to deteiTnine the failure mechanisms of adhesively bonded, phosphated hot-dipped galvanized steel... 

Theoretically, these intermolecular interactions could provide adhesion energy in the order of mJ/m. This should be sufficient to provide adhesion between the adhesive and the substrate. However, the energy of adhesion required in many applications is in the order of kJ/m. Therefore, the intermolecular forces across the interface are not enough to sustain a high stress under severe environmental conditions. It is generally accepted that chemisorption plays a significant role and thus, physisorption and chemisorption mechanisms of adhesion both account for bond strength. 

An investigation of the mechanism of adhesive failure of polydimethylsiloxane elastomers was conducted [75]. The study showed that the total adhesive failure energy could be decomposed into energies for breaking chemical bonds, breaking physical bonds and deforming the bulk viscoelastic elastomer. 

Repair. Repairs for damaged bonded structure can be either mechanical or adhesively bonded. Mechanical repairs are metallic doublers on one or both sides of a damaged component, held on by fasteners. The fasteners transfer the load through the doubler around the damaged site and restore part functionality. Although common for metal-to-metal bonded structure, mechanical repair of sandwich structure is rare because of the risk of further delamination. Unless the doubler and fasteners are perfectly sealed, water can travel into the honeycomb core eventually causing freeze-thaw damage and delamination. 

Volume I of Adhesion Science and Engineering dealt with the mechanics of adhesive bonds and the rheology of adhesives. Volume II deals with the other two disciplines that make up adhesion science, surfaces and chemistry. In addition, this volume describes several applications of adhesion science and engineering. 

Adhesion, mechanical Bonding between two surfaces caused by interlocking action of molecules. 

SCRIMP process This Seeman Composites Resin Infusion Process (SCRIMP) is described as a gas-assist resin transfer molding process. As an example glass fiber fabrics/ thermoset vinyl ester polyester plastic and polyurethane foam panels (for insulation) are placed in a segmented tool. A vacuum is pulled with a bag so that a huge amount of plastic can be drawn into the mold (Marco process approach). Its curved roof is made separately and bonded to the box with mechanical and adhesive fastening. It is similar to various reinforced plastics molding processes. 

The bond strength to enamel (2-6 to 9-9 MPa) is greater than that to dentine (1-5 to 4-5 MPa) (Wilson McLean, 1988). Bond strength develops rapidly and is complete within 15 minutes according to van Zeghbroeck (1989). The cement must penetrate the acquired pellicle (a thin mucous deposit adherent to all surfaces of the tooth) and also bond to debris of calciferous tooth and the smear layer present after drilling. Whatever the exact mode of bonding to tooth stmcture, the adhesion is permanent. The principles and mechanism of adhesion have already been discussed in Section 5.2. 

The mechanism of adhesion to various substrates has not been fully explained. Brauer Stansbury (1984b) consider that bonding to composite resins occurs by the diffusion of methacrylate polymer chains into the resin. Bonding to base metals is, perhaps, by salt or chelate bridges. Here it is significant that ZOE cements do not bond, so perhaps bonding is due to the action of free EBA on the substrate. The adhesion to porcelain is surprising. Porcelain is inert so that the attachment can hardly be chemical. Also, it would be expected that if a cement adheres to porcelain then it should adhere to untreated enamel and dentine, but this is not so. 

In general, both physical and weak chemical bonds are responsible for mucoadhesion. Physical/mechanical bond formation can be explained as the entanglement of the adhesive polymer and the extended mucin chains. When this diffusion is mutual, it leads to maximum bioadhesive strength. 

Basic Mechanisms of Adhesion Acid-Base Interactions. The understanding of polymer adhesion has been greatly advanced in recent years by the recognition of the central role of acid-base interactions. The concept of an acid was broadened by G. N. Lewis to include those atoms, molecules, or ions in which at least one atom has a vacant orbital into which a pair of electrons can be accepted. Similarly, a base is regarded as an entity which possesses a pair of electrons which are not already Involved in a covalent bond. The products of acid-base interactions have been called coordination compounds, adducts, acid-base complexes, and other such names. The concept that... 

Although the mechanisms of polyimide/metal adhesion remain to be fundamentally elucidated, it is generally accepted that the interfacial diffusion of metallic entities into the polyamic acid plays a key role at the interface [156-158]. Two main theories have been reported explaining the adhesion of the Pl/metal bond chemical and mechanical bonding [159]. Initial work emphasized mechanical bonding and most efforts were dedicated to the physical roughening of the substrate by different abrasive methods as well as chemical treatments in order to improve metal to polyimide adhesion by increasing the metal surface area [156,160-164]. 

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