Gasification waste heat recovery system

NITSCHKE Waste Heat Recovery System for Coal Gasification Limits of the Model... 

Influence of the downstream plants. Up to now, we have regarded the coal gasification reactor with the waste heat recovery system as an isolated unit. In the event that the gas generated is intended to be used as fuel gas, for example in a combined power station, this approach is justified. If, however, the gas is to be used as synthesis gas, the effect of the downstream units must be taken into consideration. In such cases it is necessary to feed the gas to a CO shift conversion unit in order to obtain the C0/H2 ratio required for the synthesis process. Apart from gasification at atmospheric pressure, which requires an intermediate compression step, it has proved advisable to locate the CO shift conversion directly downstream of the gasification section. A stage in which dust particles are removed from the gas is situated between these two units. It is assumed that exergy losses do not occur in this unit. 

Equipment. Partial-oxidation gasification section equipment in many plants consists essentially of (/) the gasification reactor (2) the waste-heat exchanger for heat recovery from the hot reactor gas or direct quench system (J) the economizer heat exchanger for further heat recovery (4) the carbon removal system for separating carbon from the reactor product gas and (5) the carbon recovery system for recycle of carbon. 

Recovery of a portion of the heat energy available in the hot (>2000°F) syngas stream of the 25 TPD unit is intended to improve the net thermal efficiency of the process by installing a waste heat boiler, which will produce steam for use in process heating. In a larger gasification system, additional energy recovery equipment could be installed to further improve efficiency. However, the capital costs of such equipment are not justified for a small 25 TPD pilot unit. 

The exhaust heat from the combustion turbine is recovered in the heat recovery steam generator to produce steam. The waste heat is passed to a steam turbine system, while heat is recovered from both the gasification process and the gas turbine exhaust in advanced boilers producing steam. The steam is then used in steam turbines to produce additional electrical power, while the syngas mixture could also feed a fuel cell plant (IGFC). 

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