Distillation Ponchon-Savarit method

Unequal Molal Flow, 63 Ponchon-Savarit Method, 63 Example 8-21 Ponchon Unequal Molal Overflow, 65 Multicomponent Distillation, 68 Minimum Reflux Ratio — Infinite Plates, 68 Example 8-22 Multicomponent Distillation by Yaw s Method, 70 Algebraic Plate-to-Plate Method,... 

This method is one of the most important concepts in chemical engineering and is an invaluable tool for the solution of distillation problems. The assumption of constant molar overflow is not limiting since in very few systems do the molar heats of vaporisation differ by more than 10 per cent. The method does have limitations, however, and should not be employed when the relative volatility is less than 1.3 or greater than 5, when the reflux ratio is less than 1.1 times the minimum, or when more than twenty-five theoretical trays are required(13). In these circumstances, the Ponchon-Savarit method described in Section 11.5 should be used. 

Distillation to 90-volZ ethanol requires multistage operation. The process calculations were performed according to the Ponchon-Savarit method.(12) Assuming the concentration of the ethanol bottoms stream to be 1 volZ, and a reflux ratio of 1.5 times the minimum, the heat input to the reboiler corresponds to an energy requirement of 3.2 kWh/gal of 90-volZ product as distillate, or about 2.7 times that of a CCRO process employing the hypothetical, improved membrane. 

The Ponchon-Savarit method is summarized in Fig. 5.3-8, The methud involves an enlhalpy-coucen-traiion diagram, and tha enthalpies of the saturated liquid and vapor are first plotted on the diagram. Next, the equilibrium lie lines are added, based on phase equilibria. Compositions of feed, distillate, and bottoms are then located on the diagram (in the example shown the feed is mixed vapor-liquid and the distillate and bottoms are saturated liquids). A reflux ratio is cbosen. and the enthalpy of die reflux is located as the lop difference point. A0. (The reflux ratio is equal numerically to the vertical distance from the difference point to the value of yN, divided by the vertical distance from to xD.)... 

The lower part of the column is covered by stepping off stages in a fashion similar to that in the upper part of the column, and the final conni of theoretical stages is then determined. The Ponchon-Savarit method may be used for many situations more complex lhan the simple one just described mixed vapor-liquid distillate product, side draw streams, multiple feeds, and so on. Standard unit operations textbooks should be consulted for more dentils on this methnd. As mentioned, it suffers from a need for enthalpy-concentration data, but even a crude approximation based on linear variation of enthalpy with concentration can be better than the McCabe-Thiele approach if there is a very large difference in the latent heats of vaporization of the iwo components being distillnd. 

In this chapter, the Ponchon-Savarit graphical method for making stage-to-stage calculations is applied to distillation and extraction. Like the McCabe-Thiele procedure, the Ponchon-Savarit method is restricted to binary distillation and ternary extraction systems. The method does, however, obviate the need for the constant phase-ratio flow assumptions. 

As indicated in the sketch below, a mixture of propane and n-pentane is to be separated by distillation at lOOpsia. Two designs are to be made by the Ponchon-Savarit method. In the first design, a total overhead condenser and a partial bottoms reboiler are to be used with saturated reflux at a flow rate of twice the minimum value. In the second design, a total overhead condenser, an inter-... 

A mixture of ethane and propane is to be separated by distillation at 475 psia. Explain in detail how a series of isothermal flash calculations using the Soave-Redlich-Kwong equation of state can be used to establish y-x and H-y-x diagrams so that the Ponchon-Savarit method can be applied to determine the stage and reflux requirements. 

Lee J.W., Hauan S., Lien K.M. and Westerberg A. (20006). A graphical method for designing reactive distillation columns I. The Ponchon-Savarit method. Proceedings of the Royal Society of London Series A Mathematical Physical and Engineering Sciences 456, 1953-1964. 3.2.7, 3.2.7... 

The preceding is a parametric proration or partitioning of the feed-stream as used, for instance, in the McCabe-Thiele method of distillation calculations or the Ponchon-Savarit method utilizing the H-x diagram, where the feedstream can be regarded as a saturated liquid, a saturated vapor, or a combination of the two, as previously noted. " " ... 

Himmelbau (1995) or any of the general texts on material and energy balances listed at the end of Chapter 2. The Ponchon-Savarit graphical method used in the design of distillation columns, described in Volume 2, Chapter 11, is a further example of the application of the lever rule, and the use of enthalpy-concentration diagrams. 

Owing to the availability of high-speed computers, short cut methods for designing distillation processes (e.g. McCabe-Thiele and Ponchon-Savarit for binary systems or the equations of Fenske, Underwood and Gilliland for multicomponent mixtures, see Gmehling and Brehm, 1996 and Satder, 2001 for details) are no longer required. 

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