Distillation column with pumparound

Figure 2.9. A column with pumparound (nonadiabatic distillation) and hve steam.

A typical flow diagram of a two-stage crude oil distillation system is shown in Fig. 18.14. The crude oil is preheated with hot products from the system and desalted before entering the fired heater. The typical feed to the crude-fired heater has an inlet temperature of 550°F, whereas the outlet temperature may reach 657-725°F. Heater effluent enters the crude distillation (CD) column, where light naphtha is drawn off the overhead tower. Heavy naphtha, kerosene, diesel, and cracking streams are sidestream drawoffs from the distillation column. External reflux for the tower is provided by several pumparound streams.12... 

Distillation columns and other multistage columns generally require heat addition and/or removal, which normally take place at the reboiler and/or condenser. For a variety of reasons, it may be desirable in certain types of columns to add or remove heat at intermediate trays aside from the condenser and reboiler. Examples of such columns include demethanizers that utilize a side reboiler alongside the bottom reboiler, multi-product columns where intermediate condensers are associated with some of the side products, and absorber intercoolers used for partial removal of the heat of absorption. The method most commonly employed for exchanging heat between a column tray and a heat source or sink is the pumparound, where a fluid is drawn from the tray, sent to a heat exchanger, then pumped back to the column. The following sections pertain to the various applications of side heaters and coolers and the different types of pumparounds. 

Among multisection distillation complexes, only columns with side strippings bring practically the whole heat into the feeding and bring hve steam into the bottom. Application of pumparounds decreases energy expenditures and recuperates withdrawn heat for heating of petroleum before separation. 

Therefore, column with side strippings, with live steam into the bottom, and with pumparounds is the best distillation complex for petroleum refining. An optimum way of designing such column is discussed in Section 7.5.2. 

The separation brought about in a given column section depends on the number of stages and the UV ratio in that section. The UV ratio is a function of the feeds and product rates, heater and cooler duties, and pumparounds associated with the section. The fractionation may be of a distillative or an absorptive or stripping nature (Chapters 7 and 8), although one effect or the other may be predominant in different situations. The various features of complex distillation are described in this chapter. 

---