Disc refiner, mechanical pulp

Wood chips are processed in mild chemical liquor and subjected to mechanical refining using disc refiners. Semichemical pulping liquors have variable composition ranging from sodium hydroxide alone, alkaline sulfite (sodium sulfite - - sodium carbonate), mixtures of sodium hydroxide and sodium carbonate, to Kraft green or white liquors [3]. Sodium sulfite/ sodium carbonate liquor is most commonly used and the pulp product obtained thereafter is referred to as neutral sulfite semichemical (NSSC) pulp. 

In order to enhance the bonding capability of the fibers, it is necessary to mechanically beat or refine them in equipment such as beaters, jordans, or disc refiners. This treatment of the pulp slurry at about 3-6 percent consistency is done by passing the pulp between the two rotating surfaces of the refiner. These surfaces contain metal bars and operate at very close clearances. As the fibers pass between the bars, they are made more flexible, and a larger surface for bonding is developed by the mechanical action. 

Wood chips are passed through a narrow gap of a double-disc steel refiner consisting of stationary and rotating plates having serrated surfaces. This process results in the mechanical separation of fibers that are subsequently frayed for bonding. The strength of the refiner pulp is better than that of ground-wood pulps. 

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