Composite tanks design considerations

Poehlein [81] identified major problems encountered with the development of continuous emulsion polymerization processes. It was shown that the development of commercial continuous emulsion polymerization processes involves the consideration of many factors associated with process design and product quality. These factors include the effects of inhibitor, polymerization rate, particle size distribution, copolymer composition, addition strategy of feed streams, unsteady-state operation, and reactor design on continuous emulsion polymerization processes. The author then used a two-continuous stirred tank reactor series to elucidate key continuous emulsion polymerization mechanisms and generate the knowledge necessary for the development of commercial continuous processes. 

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