Chain shuttling, continuous reactor

Experiments were conducted with a dual catalyst chain shuttling system in a continuous solution polymerization reactor. A series of ethylene-octene copolymers of similar melt index were produced with a composition of ca. 30% (by weight) hard and 70% soft blocks. The level of DEZ was systematically varied to study the effects of CSA ratio on polymer microstructure. 

In contrast, a continuous reactor process is controlled at steady state, thereby ensuring a homogeneous copolymer composition. Therefore, a diblock prepared in a series of CSTRs has precise block junctions and homogeneous compositions of each block. In this case, effective CCTP gives a polymer with precisely two blocks per chain, instead of the statistical multiblock architecture afforded by dual catalyst chain shuttling systems. 

Multiblock OBCs from chain shuttling polymerization have very different architectures. The overall chains and blocks within chains have distributions of molecular weights, with MJMn approaching 2.0. The statistical shuttling process produces chains with a distribution in the number of blocks per chain. The block junctions are precise since each block is grown on a different catalyst, and the compositions are homogeneous since the OBCs are produced at steady-state in a continuous reactor. 

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