Casting suspensions

Controlling the stability of suspended particles, and the filtration characteristics of cast suspensions, are very important in the ceramics industry. Here the casting suspensions may comprise clays, silica, oxides, carbides or nitrides [357,793], In slip casting, a suspension is pored into a porous mould and allowed to stand. Water dif-... 

Thixotropy of casting slips is characterized by the time dependence of both viscosity and yield point. This phenomenon is caused by reversible sol-gel transition in the clay component, which can be affected by mechanical means (stirring, vibration). The effect is much more distinct with enamel slips than with ceramic casting slips. A more marked yield point is required with the former, while ceramic casting suspensions are usually characterized by a pseudoplastic rheological behaviour without a distinct yield point. 

Monovoukas Y and Cast A P 1989 The experimental phase diagram of charged colloidal suspensions J. Colloid Interface Sol. 128 533-48... 

Slip casting of metal powders closely follows ceramic slip casting techniques (see Ceramics). SHp, which is a viscous Hquid containing finely divided metal particles in a stable suspension, is poured into a plaster-of-Paris mold of the shape desired. As the Hquid is absorbed by the mold, the metal particles are carried to the wall and deposited there. This occurs equally in all directions and equally for metal particles of all sizes which gives a uniformly thick layer of powder deposited at the mold wall. 

Polymethacrylates. Poly(methyl methacrylate) [9011-14-7] is a thermoplastic. Itis the acryUc resin most used in building products, frequendy as a blend or copolymer with other materials to improve its properties. The monomer is polymerized either by bulk or suspension processes. Eor glazing material, its greatest use, only the bulk process is used. Sheets are prepared either by casting between glass plates or by extmsion of pellets through a sHt die. This second method is less expensive and more commonly used. Peroxide or azo initiators are used for the polymerization (see Methacrylic polymers). 

In slip easting a thin slurry, or suspension, of clay in water is poured into a porous mould. Water is absorbed into the mould wall, causing a layer of clay to form and adhere to it. The excess slurry is tipped out of the mould and the slip-cast shell, now dry enough to have strength, is taken out and fired. The process allows intricate shapes (like plates, cups, vases) to be made quickly and accurately. 

The first five of these techniques involve deformation and this has to be followed by some setting operation which stabilises the new shape. In the case of polymer melt deformation this can be affected by cooling of thermoplastics and cross-linking of thermosetting plastics and similtir comments can apply to deformation in the rubbery state. Solution-cast film and fibre requires solvent evaporation (with also perhaps some chemical coagulation process). Latex suspensions can simply be dried as with emulsion paints or subjected to some... 

Although much less important in tonnage terms than processing in the molten and rubbery states, solution, suspension and polymerisation casting processes have a useful role in polymer technology. The main problem in such processes is to achieve a control of the setting of the shape once formed. 

A third type of suspension is that in which polymer particles are suspended in monomer which is then polymerised. This is, however, rather more a variant of the casting process in which monomer or low molecular weight polymer is cast into a mould and then polymerised in situ. 

Suspending enzyme in polymer solution instead of in pure organic solvent not only simplifies preparation of the casting solution, the enzyme suspensions became more uniform and stable. It was also found that at certain concentrations (enzyme, polyelectrolyte, and water) the resulting membranes exhibited extremes in both stability and... 

Figure 13.2. Inorganic micro/nanoscale elements derived from wafers can be used to form solution suspensions for delivery to another substrate (e.g., plastic sheet) by casting processes (left frame), or they can be dry transfer printed in a way that preserves their lithographically defined spatial organizations (right frame).

Siloxane compounds, in vitreous silica manufacture, 22 414 Siloxane materials, 20 240 Siloxane oligomers, in silicone polymerization, 22 555-556 Siloxanols, silylation and, 22 703 Silsesquioxane hybrids, 13 549 Silsesquioxanes, 15 188, 22 589-590 SilvaGas process, 3 696, 697 Silver (Ag), 22 636-667. See also Silver compounds. See Ag entries Argentothiosulfate complexes Batch desilverizing Lead-silver alloys Palladium-silver alloy membranes analytical methods for, 22 650-651 applications of, 22 636-637, 657-662 as bactericide, 22 656, 657, 660 barium alloys with, 3 344 in bimetallic monetary system, 22 647-648 in cast dental gold alloys, 8 307t coke formation on, 5 266 colloidal precipitation color, 7 343t colloidal suspensions, 7 275 color, 7 334, 335... 

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