Block copolymers confined crystallization

From this section we can summarize the general behavior of confined crystallizable MDs. These generalizations apply to block copolymers that are in the strong segregation regime and that can crystallize within their specific MD without breakout. When a block copolymer component crystallizes within isolated MD structures like spheres, cylinders or lamellae it may nucleate homogeneously. For homogeneous nucleation to take place, several requirements should be met ... 

It is now firmly established that confinement of crystalline stems has a profound influence on crystallization in block copolymers. Confinement can resnlt from the presence of glassy domains or simply strong segregation between domains. In contrast crystallization can overwhelm microphase separation when a sample is cooled from a weakly segregated or homogeneons melt (152-154). The lamellar crystallites can then nncleate and grow heterogeneonsly to produce spherulites (152,155), whereas these are not observed when crystallization is confined to spheres or cylinders. 

MULTIPHASIC MATERIALS POLYMER BLENDS AND BLOCK COPOLYMERS. FRACTIONATED CRYSTALLIZATION AND CONFINEMENT EFFECTS... 

Strongly segregated systems, Todt > Tc < Tg with hard confinement. A strictly confined crystallization within MDs has been observed for strongly segregated diblock copolymers with a glassy amorphous block [29-42]. 

Figure 1 shows the DSC cooling scan of iPP in the bulk after self-nucleation at a self-seeding temperature Ts of 162 °C (in domain II). The self-nucleation process provides a dramatic increase in the number of nuclei, such that bulk iPP now crystallizes at 136.2 °C after the self-nucleation process this means with an increase of 28 °C in its peak crystallization temperature. In order to produce an equivalent self-nucleation of the iPP component in the 80/20 PS/iPP blend a Ts of 161 °C had to be employed. After the treatment at Ts, the cooling from Ts shows clearly in Fig. 1 that almost every iPP droplet can now crystallize at much higher temperatures, i.e., at 134.5 °C. Even though the fractionated crystallization has disappeared after self-nucleation, it should also be noted that the crystallization temperature in the blend case is nearly 2 °C lower than when the iPP is in the bulk this indicates that when the polymer is in droplets the process of self-nucleation is slightly more difficult than when it is in the bulk. In the case of block copolymers when the crystallization is confined in nanoscopic spheres or cylinders it will be shown that self-nucleation is so difficult that domain II disappears. 

The technique of self-nucleation can be very useful to study the nucleation and crystallization of block copolymers that are able to crystallize [29,97-103]. Previous works have shown that domain II or the exclusive self-nucleation domain disappears for systems where the crystallizable block [PE, PEO or poly(e-caprolactone), PCL] was strongly confined into small isolated MDs [29,97-101]. The need for a very large number of nuclei in order to nucleate crystals in every confined MD (e.g., of the order of 1016 nuclei cm 3 in the case of confined spheres) implies that the amount of material that needs to be left unmolten is so large that domain II disappears and annealing will always occur to a fraction of the polymer when self-nucleation is finally attained at lower Ts. This is a direct result of the extremely high number density of MDs that need to be self-nucleated when the crystallizable block is confined within small isolated MDs. Although this effect has been mainly studied in ABC triblock copolymers and will be discussed in Sect. 6.3, it has also been reported in PS-fc-PEO diblock copolymers [29,99]. 

Several of the ABC triblock copolymers with two crystallizable blocks that have been studied include PE as one of the crystallizable components. The PE block can be found either at the end (PE-fo-PS-b-PCL [94], PE-fr-PEP-fo-PEO [101,119]) or at the center (PS-fr-PE-fr-PCL [98]). When the PE block is located at the center of the copolymer, as is the case in PS-fo-PE-fr-PCL triblock copolymers [94], there are higher constraints on the PE block owing to the absence of free ends. If the PE block is a minor component, confined crystallization with possible homogeneous nucleation is usually encountered. It may be possible that when the PE block does not have free ends, it may be... 

Important differences in crystallization behavior were observed between the two crystallizable blocks within PE-fr-PEP-fr-PEO triblock copolymers. The crystallization of PE occurs without confinement from a homogeneous mixture of PE and PEP segments, but for PEO blocks, the crystallization takes place exclusively at high supercoolings in small isolated MDs. 

The technique of self-nucleation [75] can be very useful to study the nucleation and crystallization of block copolymer components, as already mentioned in previous sections. In block copolymers, factors like the volumetric fraction and the degree of segregation affect the type of confinement and therefore modify the self-nucleation behavior. In the case of semicrystalline block copolymers, several works have reported the self-nucleation of either one or both crystallizable components in PS-fc-PCL, PS-b-PB-b-PCL, PS-b-PE-b-PCL, PB-fr-PIB-fr-PEO, PE-fr-PEP-fr-PEO, PS-fc-PEO, PS-h-PEO-h-PCL, PB-b-PEO, PB/PB-fc-PEO and PPDX-fc-PCL [29,92,98,99,101-103,134] and three different kinds of behavior have been observed. Specific examples of these three cases are given in the following and in Table 5 ... 

Several block copolymer systems have shown only domains I and III upon self-nucleation. This behavior is observed in confined crystallizable blocks as PEO in purified E24EP57EO1969 [29]. Crystallization takes place for the PEO block at - 27 °C after some weak nucleating effect of the interphase. Domain II is absent and self-nucleation clearly starts at Ts = 56 °C when annealed crystals are already present, i.e., in domain III (Fig. 17b). The absence of domain II is a direct consequence of the extremely high... 

Floudas et al. [135] also studied the isothermal crystallization of PEO and PCL blocks within PS-b-PEO-h-PCL star triblock copolymers. In these systems the crystallization occurs from a homogeneous melt Avrami indexes higher than 1 are always observed since the crystallization drives structure formation and does not occur under confined conditions. A reduction in the equilibrium melting temperature in the star block copolymers was also observed. 

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