Xylene-ethylbenzene interconversion

We have shown that the high selectivity of ZSM-5 in xylene isomerization relative to larger pore acid catalysts is a result of its pore size. It is large enough to admit the three xylenes and to allow their interconversion to an equilibrium mixture it also catalyzes the transalkylation and dealkylation of ethylbenzene (EB), a necessary requirement for commercial feed but it selectively retards transalkylation of xylenes, an undesired side reaction. 

The reactions of the various xylenes and ethylbenzene have been studied by Pitts and associates (P7). It was found that isomerization reactions among the three xylenes were catalyzed by acidic catalysts, but that interconversions between the xylenes and ethylbenzene required the presence of a hydrogenation-dehydrogenation component. Furthermore, it was found that the conversion of xylenes to ethylbenzene increased with decreasing temperature. Since lower temperatures are more favorable for hydrogenation, it has been suggested that the reaction proceeds by a sequence of steps such as the following (P7, W3) ... 

For 1-hexene isomerization and for acid catalyzed Cg aromatic reactions all molecular sieves were evaluated in their calcined, powdered state. For the study of Cg aromatics, selected SAPO molecular sieves were aluminum exchanged or steam treated as noted in Table IV. For bifunctional catalysts used in paraffin cyclization/isomerization and ethylbenzene-xylene interconversions, the calcined molecular sieve powder was mixed with platinum-loaded chlorided gamma alumina powder. These mixtures were then bound using silica sol and extruded to form 1/16" extrudates which were dried and calcined at 500°C. The bifunctional catalysts were prepared to contain about 0.54 platinum and about 40 to 504 SAPO molecular sieve in the finished catalysts. 

In the above series of experiments the mixture did not achieve thermodynamic equilibrium despite the use of typical reforming conditions. As a result, the C8 aromatics in a commercial reformate are rarely at equilibrium except at very high pressures. Furthermore, the reaction of ethylbenzene is markedly slower than the interconversion of xylenes, and the ethylbenzene is therefore typically furthest from its equilibrium value. 

---