Toluene diisocyanate, chain extension

Another class of hydrocarbon binders used in propints are the carboxy-terminated polybutadiene polymers which are cross-linked with either tris[l-(2-methyl)aziridinyl] phosphine oxide (MAPO) or combinations with phenyl bis [l -(2-methyl)aziridinyl] phosphine oxide (Phenyl MAPO). Phenyl MAPO is a difunctional counterpart of MAPO which makes possible chain extension of polymers with two carboxylic acid groups. A typical propint formulation with ballistic properties is in Table 11 (Ref 83) Another class of composites includes those using hydroxy-terminated polybutadienes cross-linked with toluene diisocyanate as binders. The following simplified equations illustrate typical reactions involved in binder formation... 

Following the early developments using NDI, it was found that by using TDI instead, a far more stable prepolymer could be made. Stable prepolymers are normally made using either polyesters or polyethers that have been reacted with a slight excess of a diisocyanate such as toluene diisocyanate (TDI) or methylene diisocyanate (MDI). Provided the storage is moisture free, the stable prepolymer may be kept for months before use. The polyurethane is prepared by chain extension with diols or diamines. 

The equilibrium shear modulus of two similar polyurethane elastomers is shown to depend on both the concentration of elastically active chains, vc, and topological interactions between such chains (trapped entanglements). The elastomers were carefully prepared in different ways from the same amounts of toluene-2,4-diisocyanate, a polypropylene oxide) (PPO) triol, a dihydroxy-terminated PPO, and a monohydroxy PPO in small amount. Provided the network junctions do not fluctuate significantly, the modulus of both elastomers can be expressed as c( 1 + ve/vc)RT, the average value of vth>c being 0.61. The quantity vc equals TeG ax/RT, where TeG ax is the contribution of the topological interactions to the modulus. Both vc and Te were calculated from the sol fraction and the initial formulation. Discussed briefly is the dependence of the ultimate tensile properties on extension rate. 

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