Spin quenching

Comparison of net spins of cations in strong ligand fields with those for the free cation illustrates spin quenching.)... 

Fig. 6. Schematic of dry-jet wet spinning employing tube-in-orifice spinneret A, bore injection medium (liquid, gas, or suspended soHds) B, pump C, spinneret D, polymer spinning solution E, micrometer ( -lm) "dope" filter F, coagulation or cooling bath G, quench bath and H, collection spool.

HoUow-fiber fabrication methods can be divided into two classes (61). The most common is solution spinning, in which a 20—30% polymer solution is extmded and precipitated into a bath of a nonsolvent, generally water. Solution spinning allows fibers with the asymmetric Loeb-Soufirajan stmcture to be made. An alternative technique is melt spinning, in which a hot polymer melt is extmded from an appropriate die and is then cooled and sohdified in air or a quench tank. Melt-spun fibers are usually relatively dense and have lower fluxes than solution-spun fibers, but because the fiber can be stretched after it leaves the die, very fine fibers can be made. Melt spinning can also be used with polymers such as poly(trimethylpentene), which are not soluble in convenient solvents and are difficult to form by wet spinning. 

Spinnerette Process. The basic spinning process is similar to the production of continuous filament yams and utilizes similar extmder conditions for a given polymer (17). Fibers are formed as the molten polymer exits the >100 tiny holes (ca 0.2 mm) of each spinnerette where it is quenched by chilled air. Because a key objective of the process is to produce a relatively wide (eg, 3 m) web, individual spinnerettes are placed side by side in order that sufficient fibers be generated across the width. This entire grouping of spinnerettes is often called a block or bank, and in commercial production it is common for two or more blocks to be used in tandem in order to increase the coverage and uniformity of laydown of the fibers in the web. 

Tensile Properties. Tensile properties of nylon-6 and nylon-6,6 yams shown in Table 1 are a function of polymer molecular weight, fiber spinning speed, quenching rate, and draw ratio. The degree of crystallinity and crystal and amorphous orientation obtained by modifying elements of the melt-spinning process have been related to the tenacity of nylon fiber (23,27). 

The molten filaments are extmded through the spinnerette down a vertical chimney where they are air-quenched. The filaments are then converged to form the threadline in the V shape formed by crossed ceramic pins or other similar devices. The threadline passes to the floor below where finish is appHed and is wound up on the spin bobbins. 

Figure 2 Time sequence of th< spin configuration on a (100) plane at 50% when the system at T=2.5 (snapshot a) is quenched down to T—1.7 and is subject to an isothermal aging. Snapshots demonstrated in figs, b, c and d correspond to time t=20,000, 43,000 and 50,000. The long range and short range order parameters input from the PPM calculations and resultant ones in the simulated lattice are also demonstrated [22, 24, 28]. ...

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