Painting account

Paints. Paints account for perhaps 3% of sulfur consumption (see Paint). The main sulfur use is for the production of titanium dioxide pigment by the sulfate process. Sulfuric acid reacts with ilmenite or titanium slag and the sulfur remains as a ferrous sulfate waste product. Difficulties with this process have led to the development of the chloride process (see Pigments, inorganic Titanium compounds). 

About 60 percent of the sulfuric acid in turn is used for agricultural purposes, mainly in phosphoric acid production, and intermediate in fertilizer manufacture. Another important use of sulfuric acid is in petroleum refining. Chemical uses, including plastics, paper and paint, account for 8 percent of sulfur production, sulfuric acid again being a major outlet. Ferrous and non-ferrous metal production consumes 8 percent and miscellaneous uses add up to 18 percent. 

The Painting Account in this case must be low the cost of structural steel includes painting and a high portion of equipment and piping is covered with insulation. We are using the low-end on the 0.02-0.08 range. 

Lead-based paint accounts for the overwhelming majority of lead poisoning cases nationally. Three million tons of old lead-based paint line the walls and fixtures of about half of all homes in this country. 

Titanium dioxide is extensively used for both house paint and artist s paint, because it is permanent and has good covering power. Titanium oxide pigment accounts for the largest use of the element. Titanium paint is an excellent reflector of infrared, and is extensively used in solar observatories where heat causes poor seeing conditions. 

Rheology. Flow properties of latices are important during processing and in many latex appHcations such as dipped goods, paint, inks (qv), and fabric coatings. For dilute, nonionic latices, the relative latex viscosity is a power—law expansion of the particle volume fraction. The terms in the expansion account for flow around the particles and particle—particle interactions. For ionic latices, electrostatic contributions to the flow around the diffuse double layer and enhanced particle—particle interactions must be considered (92). A relative viscosity relationship for concentrated latices was first presented in 1972 (93). A review of empirical relative viscosity models is available (92). In practice, latex viscosity measurements are carried out with rotational viscometers (see Rpleologicalmeasurement). 

Lead Tetroxide. Lead tetroxide (red lead minium lead orthoplumbite), Pb O, is a brilliant orange-red pigment which accounted for U.S. shipments of 17,780 t ia 1977, mainly to the ceramics and storage battery iadustries (40). U.S. shipments ia 1993 amounted to approximately 12,000 t. The decrease ia usage siace 1973 (19,000 t) is attributable to discontinued use ia the paint and coatings (qv) iadustry, and alterations ia mbber and ceramics (qv) markets. It is iasoluble ia water and alcohol, and dissolves ia acetic acid or hot hydrochloric acid. Red lead is manufactured by heating lead monoxide ia a reverberatory furnace ia the preseace of air at 450—500°C uatil the desired oxidative composition is obtaiaed. 

More than two-thirds of the naphthenic acid produced is used to make metal salts, with the largest volume being used for copper naphthenate, consumed in the wood preservative industry (see Wood). Metal salts used as paint driers accounted for only 16% of the naphthenic acid market in 1993 (see Paint). This is a dramatic contrast with 1977 usage, when 75% of the naphthenates went into the paint drier market. An overall view of the 1993 naphthenic acid market in North America shows the following uses ... 

Phthalocyanine pigments account for approximately 23% of the total worldwide organic pigment consumption of 225,000 tons. Approximately 20,000 t are used in printing inks, 10,000 t in paints, 9,000 t in plastics, 3,000 t in textiles, 7,000 t in dyes, and 2,000 t in specialty uses. Table 1 shows the worldwide distribution of cmde phthalocyanine capacity. The production history of phthalocyanine in the United States from 1980 to 1990 is given in Table 2 (161). The 1990 prices of phthalocyanine blue and green pigments were ca 11—22/kg and 21—27/kg, respectively. 

Use as Solvent. Toluene is more important as a solvent than either benzene or xylene. Solvent use accounts for ca 14% of the total U.S. toluene demand for chemicals. About two-thirds of the solvent use is in paints and coatings the remainder is in adhesives, inks, pharmaceuticals, and other formulated products utilizing a solvent carrier. Use of toluene as solvent in surface coatings has been declining, primarily because of various environmental and health regulations. It is being replaced by other solvents, such as esters and ketones, and by changing the product formulation to use either fully soHd systems or water-based emulsion systems. 

Talc, unlike Che micas, consists of electrically neutral layers without the interleaving cations. It is valued for its softness, smoothrtess and dry lubricating properties, and for its whitertess, chermcal inertness and foliated structure. Its most important abdications are in ceramics, insecticides, paints and paper manufacture. The more familiar use in cosmetics and toilet preparations accounts for only 3% of world production which is about 5 Mt per annum. Half of this comes from Japan and the USA. and other major producers are Korea, the former Soviet Union, France and China. Talc and its more massive mineral form soapstone or steatite arc widely distributed throughout the world and many countries produce it for domestic consumption either by open-cast or underground mining. 

The most important component in the majority of paints is the binding medium, which determines the physical and chemical properties of the paint. Blends of binding media are often used to impart specific properties to the dry paint film or to suit a particular application method. The compatibility of chemically different types of binders is an important factor to be taken into account by the paint formulator. These properties will be modified, however, to a greater or lesser extent by the nature and quantity of the other components, more especially the pigment. The general characteristics of various binding media are given in Table 14.2. 

In view of the wide scope of the subject, paint failure can be treated here only in general terms detailed accounts will be found in the literature. ... 

Painting systems are selected by the manufacturers of industrial articles, advised by their paint and their equipment suppliers, taking into account the following factors ... 

These apply also to marine painting, but here additional factors must be taken into account. The present action refers specially to differences between ships painting and structural steel painting. 

While etch primers, also known as pretreatment primers and wash primers, can be regarded as priming paints which promote their own adhesion by etching the metal surface, they may also be regarded as phosphate/chromate etching treatments which leave an organic residue on the surface to form the basis of the subsequent paint scheme. A detailed account of the etch primers has been given by Coleman . 

Polyester polyols account for only ca. 10% of the total polyol market, which is dominated by polyether polyols such as hydroxy-terminated polyoxyethylene or polyoxypropylene. Polyester polyols are preferred for applications where better mechanical properties, wear resistance, and UV stability are required. The largest application of polyester polyols is flexible specialty polyurethane foam in the furniture, packaging, and automotive industries. Polyester polyols are also used for nonfoam applications such as coatings, paints, sealants, and adhesives 47... 

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