Extractive distillation minimum reflux ratio

In the example, the minimum reflux ratio and minimum number of theoretical plates decreased 14- to 33-fold, respectively, when the relative volatiHty increased from 1.1 to 4. Other distillation systems would have different specific reflux ratios and numbers of theoretical plates, but the trend would be the same. As the relative volatiHty approaches unity, distillation separations rapidly become more cosdy in terms of both capital and operating costs. The relative volatiHty can sometimes be improved through the use of an extraneous solvent that modifies the VLE. Binary azeotropic systems are impossible to separate into pure components in a single column, but the azeotrope can often be broken by an extraneous entrainer (see Distillation, A7EOTROPTC AND EXTRACTIVE). 

Separation constraints The separation in a column can be expressed as the impurity levels of the key components in the two products xg.LK in the bottoms and xD Hx in the distillate. Separation is limited by the minimum reflux ratio and the minimum number of trays. We must always have more trays than the minimum and a higher reflux ratio than the minimum. If the number of trays in the column is not large enough for the desired separation, no amount of reflux will be able to attain it and no control system will work. In extractive distillation columns, there is also a maximum reflux ratio limitation, above which the overhead stream becomes less pure as the reflux increases. 

It should also be noted that many extractive distillation systems exhibit a maximum reflux ratio as well as the conventional minimum reflux ratio. For a given solvent-to-feed ratio, if too much reflux is returned to the column., the solvent is diluted and the separation becomes poorer since not enough solvent is available to soak up component B. 

E.xample problems are included to highlight the need to estimate the entire set of products that can be reached for a given feed when using a particular type of separation unit. We show that readily computed distillation curves and pinch point cur es allow us to identify the entire reachable region for simple and e.xtractive distillation for ternary mixtures. This analysis proves that finite reflux often permits increased separation we can compute exactly how far we can cross so-called distillation boundaries. For extractive distillation, we illustrate how to find minimum. solvent rates, minimum reflux ratios, and, interestingly, ma.xinnim reflux ratios. 

A modified McCabe-Thiele method employed in extractive distillation has been described by Nagel and Sinn [78]. Kortiim and Faltusz [79] have dealt with a variety of problems involved in selective separating processes ranging from the design of an automatic apparatus of special steel for continuous operation to the calculation of the minimum reflux ratio and the required amount of additive. 

As with distillation, the cases of minimum reflux (infinite stages) and minimum stages (infinite reflux ratio) occur in extraction. The minimum reflux takes place in the extract section when an extended tie line meets a 2 as close to Se as possible (in Figure 13-14). Also, for the raffinate section an extended tie line... 

The thermal quality of the solvent feed has no effect on the value of (S/F)mjn, but does affect the minimum reflux to some extent, especially as the (S/F) ratio increases. R nax occurs at higher values of the reflux ratio as the upper-feed quality decreases a subcooled upper feed provides additional refluxing capacity and less external reflux is required for the same separation. It is also sometimes advantageous to introduce the primary feed to the extractive distillation column as a vapor to help maintain a higher solvent concentration on the feed tray and the trays immediately below... 

Fig. 65. Geometry to explain minimum and maximum reflux ratios for an extractive distillation column.

The separation in the extractive column depends on the amount of solvent circulating around the system. Figure 12.4 shows that high solvent flowrates reduce the impiuity of chloroform in the distillate acetone product. For each solvent flowrate, there is a nonmonotonic effect of reflux ratio. To achieve the desired distillate purity of 99.5 mol% acetone, the minimum solvent flowrate is 145kmol/h (solvent-to-feed ratio of 1.45). These results are obtained with the impurity of acetone in the bottoms held at 0.1 mol% acetone using the design spec/vary feature of Aspen Plus and manipulating distillate flowrate. 

The optimum solvent flowrate is found by determining the minimum total energy required in the reboilers of the two columns Qja and Qr2), using four design spec/vary specifications. In the extractive column, the distillate impurity is held at 0.5 mol% chloroform and the bottoms impurity is held at 0.1 mol% acetone by varying distillate flowrate Di and reflux ratio RRi. In the solvent recovery column, the distillate impurity is held at... 

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