Emulsification effect, diblock copolymers

One possible way of reducing interfacial tension and improving phase adhesion between PP-based blend phases is to use a selected copolymeric additive that has similar components to the blend, as a compatibilizer in the blend system. Well-chosen diblock copolymers, widely used as compatibilizing agents in PP-based blends, usually enhance interfacial interaction between phases of blends (15, 16), reduce the particle dimensions of the dispersed phase (16, 17), and stabilize phase dispersion against coalescence (16-18) through an emulsification effect, thus improving the mechanical properties (15-19). 

HDPE + nylon 6 was compatibilized by adding polyethylene ionomer, which gave finer domain size due to emulsification and lower interfacial tension [70]. LLDPE + polyvinyl chloride was compatibilized by adding up to 5% of isoprene-4-vinyl pyridine diblock copolymer, acting as an emulsifier to reduce phase diameter and interfacial tension. Polystyrene-acrylic acid diblock copolymer was somewhat less effective [49]. 

The effect of AB diblock size relative to the homopolymers on the compati-bilization of A/B homopolymer blends was examined using numerical self-consistent field theory (in two dimensions) by Israels et al. (1995). They found that the interfacial tension between homopolymers can only be reduced to zero if the blocks in the diblock are longer than the corresponding homopolymer. Short diblocks were observed to form multilamellar structures in the blend, whereas a microemulsion was formed when relatively long copolymers were added to the homopolymer mixture. These observations were compared to experiments on blends of PS/PMMA and symmetric PS-PMMA diblocks reported in the same paper. AFM was used to measure the contact angle of dewetted PS droplets on PMMA, and the reduction in the interfacial tension caused by addition of PS-PMMA diblocks was thereby determined. The experiments revealed that the interfacial tension was reduced to a very small value by addition of long diblocks, due to emulsification of the homopolymer by the diblock, in agreement with the theoretical expectation (Israels et al. 1995). 

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