Cracking processes viscosity breaking

Visbreaking. Viscosity breaking (reduction) is a mild cracking operation used to reduce the viscosity of residual fuel oils and residua (8). The process, evolved from the older and now obsolete thermal cracking processes, is classed as mild because the thermal reactions are not allowed to proceed to completion. 

In the early days of the industry, gasoline was of little value. Cracking was used to produce more kerosene than could be obtained by steam or simple distillation. At first, cracking was done by the decomposition of vapors, later liquid-phase cracking processes would include viscosity breaking and reforming. 

The surface area expansion process in Figure 3.5 must obey the basic thermodynamic reversibility rules so that the movement from equilibrium to both directions should be so slow that the system can be continually relaxed. For most low-viscosity liquids, their surfaces relax very rapidly, and this reversibility criterion is usually met. However, if the viscosity of the liquid is too high, the equilibrium cannot take place and the thermodynamical equilibrium equations cannot be used in these conditions. For solids, it is impossible to expand a solid surface reversibly under normal experimental conditions because it will break or crack rather than flow under pressure. However, this fact should not confuse us surface tension of solids exists but we cannot apply a reversible area expansion method to solids because it cannot happen. Thus, solid surface tension determination can only be made by indirect methods such as liquid drop contact angle determination, or by applying various assumptions to some mechanical tests (see Chapters 8 and 9). 

Thermochemical processes used to recycle the feedstock from plastic waste are usually those used in the petrochemical industry. These include visbreaking (viscosity reduction or breaking), steam cracking. 

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