Consideration of process maloperations and system failures

The full range of process maloperations, including system failures that might lead to process runaway will first have to be considered by a systematic evaluation of the plant and process concerned141. These may, for examplel be due to human error, hardware failure, or due to failure of a computerised sequence controller. To assess the likely/ credible maloperations accurately, it is recommended that personnel who will be operating the plant are involved in the hazard assessment. 

Agitator failure or restart of agitator after failure Contamination of reactants Additions too quickly Delayed addition 

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