Ceramicrete-based permafrost

Comparison of Ceramicrete-based Permafrost and Conventional Portland Cement. 

Adding cenospheres and Styrofoam up to 10wt%, its thermal conductivity can be lowered to half that of conventional cement. When Ceramicrete-based permafrost sealant was cured in a CO2 environment, it set well, and when stored in CO2 for a week, it did not show any deterioration. Sugama and CarcieUo [8] predict that these sealants are durable up to 20 years in a downhole environment, compared to conventional cements that last for only a year. Unlike conventional cements, because CBS are neutral in pH and are not affected by downhole hydrocarbon gases, they are ideal for use in the gas hydrate regions in arctic climates. 

As Table 15.3 indicates, the heat offormation of Ceramicrete-based permafrost cement is typically 50-60% of the heat of formation of conventional cement. Even though the acid-base reaction is highly exothermic, i.e., it releases a significant amount of heat during setting. In CBS compositions, the binder that produces heat is only a part of the entire CBS formulation, and the remaining components are extenders. Thus, the net amount of heat generated is about half that in the equivalent amount of conventional cement. 

Because MgO has high solubility even at room temperature, Ceramicrete compositions are suitable for permafrost and shallow wells only. Boric acid is used to retard the reaction in these formulations. The amount of water used in these formulations is also higher than normally needed for the acid-base reaction. This excess water and a minimum amount of boric acid (0.125 wt% of the powder blend) are needed to reduce the initial Be (or reduce the yield stress and the initial viscosity) of the slurry. 

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See also in sourсe #XX -- [ ]

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