Bellcore Laboratory

The PVdF—HFP separators used in PLION cells were around 3 mil thick, and had poor mechanical properties. It has been reported that the major source of rate limitation in PLION cells was the separator thickness. The rate capability of these cells can be significantly improved by decreasing the separator thickness to that typically used in liquid electrolyte system. Moreover, in the absence of shutdown function. the separator does not contribute to cell safety in any way. Park et al. reported that the HFP content in separators did not have any significant impact on cell performance. The Bellcore process has proven to be an elegant laboratory process but is difficult to implement in large-scale production. 

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